Ferrule Design Manual - Parchem

1 Ferrule Design Manual2 INTRODUCTIONThis publication is a Design Manual to be used in conjunction with concrete engineering Design data included in this Technical data Sheet relates to a variety of applications forConlift M12, M16, M20 and M24 Standard, Double Ended, Confoot, Tube, Bent End and Stainless Steel ferrules . This information is provided for the assistance of appropriately qualified professionals in the preparation of fixing Design specifications for concrete panels and concrete precast appropriate personal protective equipment (safety eyewear, gloves, hardhats, hi-visibility vests and safety footwear) is to be worn during all stages of the production, transportation and installation of concrete elements. IMPORTANT NOTEThis booklet was issued in May 2011 and supersedes all previous booklets with respect to these products. Due to ongoing research and development, changes may occur to specifications and features without notice. It is recommended that you consult with Parchem Construction Supplies Pty Ltd or download the most current version of the handbook from The information in this Manual should be read in conjunction with the other Conlift Design instructions are intended only for use by suitably qualified professional building, construction and erection specialists.

2 Parchem Construction Supplies Pty Ltd expressly excludes all or liability for an injury, damage, cost, expense or claim whatsoever suffered by any person resulting either directly or indirectly a from failure to install the Conlift Precast and Tilt Up products in accordance with these installation instructions. 3 CONLIFT ferrules Design MANUALFERRULE STYLESSTANDARD ROUND ferrules (THREADED INSERTS) Available in M12, M16 and M20. Industry standard of 28mm diameter body for all sizes. High Strength Alloy Steel. 15mm Diameter cross hole for N12 anchor bar for maximum strength. No welding required for anchorage. Standard passivated zinc plating and hot dipped ENDED ROUND ferrules (THREADED INSERTS) Available in M12, M16 and M20 in a variety of lengths to suit a variety wall thicknesses. Industry standard of 28mm diameter body for all sizes. High Strength Alloy Steel. 15mm Diameter cross hole for N12 anchor bar for maximum strength. No welding required for anchorage.

3 Standard passivated zinc plating and hot dipped ROUND ferrules (ELEPHANT FOOT THREADED INSERT) Available in M12, M16 and M20. High Strength Alloy Steel. An enlarged foot for maximum pullout strength. No welding required for anchorage. Standard passivated zinc plating and hot dipped Galvanized. TUBE ferrules (CRIMPED OR BENT END) Available in M12, M16 and M20. Crimped or bent end. Crimped with a 12mm Cross Drill. High Strength Alloy Steel. No welding required for anchorage. Standard passivated zinc plating and hot dipped Galvanized. STAINLESS STEEL ROUND ferrules (304 and 316) Available in M12, M16 and M20. Industry standard of 28mm diameter body for all sizes. High Strength Stainless Steel in either 304 or 316. 15mm Diameter cross hole for N12 anchor bar for maximum strength. No welding required for STEEL TUBE ferrules (304 and 316) Available in M12, M16 and M20. Crimped or bent end. Crimped with a 12mm Cross Drill. High Strength Stainless Steel in either 304 or 316.

4 No welding required for anchorage. ROUND COIL ferrules (THREADED INSERTS) Available in x 95mm. Industry standard of 28mm diameter RoundThread DeepFE12065 Ferrule M12 X 65 C/D ZINC28FE12096 Ferrule M12 X 96 C/D ZINC35FE16065 Ferrule M16 X 65 C/D ZINC30FE16075 Ferrule M16 X 75 C/D ZINC30FE16096 Ferrule M16 X 96 C/D ZINC45FE20065 Ferrule M20 X 65 C/D ZINC30FE20075 Ferrule M20 X 75 C/D ZINC35FE20096 Ferrule M20 X 96 C/D ZINC45 Ferrule Round Double EndedThread Deep Each EndFED12115 Ferrule M12 X 115 DOUBLE ENDED ZINC25 FED12140 Ferrule M12 X 140 DOUBLE ENDED ZINC30 FED12170 Ferrule M12 X 170 DOUBLE ENDED ZINC35 FED12190 Ferrule M12 X 190 DOUBLE ENDED ZINC35 FED16115 Ferrule M16 X 115 DOUBLE ENDED ZINC25 FED16140 Ferrule M16 X 140 DOUBLE ENDED ZINC35 FED16170 Ferrule M16 X 170 DOUBLE ENDED ZINC40 FED16190 Ferrule M16 X 190 DOUBLE ENDED ZINC40 FED20115 Ferrule M20 X 115 DOUBLE ENDED ZINC25 FED20140 Ferrule M20 X 140 DOUBLE ENDED ZINC35 FED20170 Ferrule M20 X 170 DOUBLE ENDED ZINC40 FED20190 Ferrule M20 X 190 DOUBLE ENDED ZINC40 GALVANIZEDF errule Round

5 GalvanisedThread DepthFE12096 GFERRULE M12 X 65 C/D GALV28FE12096 GFERRULE M12 X 96 C/D GALV35FE16065 GFERRULE M16 X 65 C/D GALV30FE16075 GFERRULE M16 X 75 C/D GALV30FE16096 GFERRULE M16 X 96 C/D GALV45FE20065 GFERRULE M20 X 65 C/D GALV30FE20075 GFERRULE M20 X 75 C/D GALV35FE20096 GFERRULE M20 X 96 C/D GALV455 Ferrule Round Galvanised Double EndedThread Depth Each EndFED12115 GFERRULE M12 X 115 DOUBLE ENDED GALV25 FED12140 GFERRULE M12 X 140 DOUBLE ENDED GALV30 FED12170 GFERRULE M12 X 170 DOUBLE ENDED GALV35 FED12190 GFERRULE M12 X 190 DOUBLE ENDED GALV35 FED16115 GFERRULE M16 X 115 DOUBLE ENDED GALV25 FED16140 GFERRULE M16 X 140 DOUBLE ENDED GALV35 FED16170 GFERRULE M16 X 170 DOUBLE ENDED GALV40 FED16190 GFERRULE M16 X 190 DOUBLE ENDED GALV40 FED20115 GFERRULE M20 X 115 DOUBLE ENDED GALV25 FED20140 GFERRULE M20 X 140 DOUBLE ENDED GALV35 FED20170 GFERRULE M20 X 170 DOUBLE ENDED GALV40 FED20190 GFERRULE M20 X 190 DOUBLE ENDED GALV406 Round Coil FerruleThread DepthFECC34095 Ferrule 3/4 X 95 Coil thread55 CONFOOT ZINCR ound Confoot FerruleThread DepthFoot M12 x 55 BIG FOOT ZINC2035 x 35 FEC1295 Ferrule M12 x 95 BIG FOOT ZINC3049 x 49 FEC1670 Ferrule M16 x 70 BIG FOOT ZINC3049 x 49 FEC1695 Ferrule M16 x 95 BIG FOOT ZINC4049 x 49 FEC20070 Ferrule M20 x 70 BIG FOOT ZINC3049 x 49 FEC20095 Ferrule M20 x 95 BIG FOOT ZINC4049 x 49 FEC24095 Ferrule M24 x 95 BIG FOOT ZINC4049 x 49 CONFOOT GALVANIZEDR ound Confoot FerruleThread DepthFoot M12 x 55 BIG FOOT GALV2035 x 35 FEC1295 Ferrule M12 x 95 BIG FOOT GALV3049 x 49 FEC1670 GFERRULE M16 x 70 BIG FOOT GALV3049 x 49 FEC1695 GFERRULE M16 x 95 BIG FOOT GALV4049 x 49 FEC20070 GFERRULE M20 x 70 BIG FOOT GALV3049 x 49 FEC20095 GFERRULE M20 x 95 BIG FOOT GALV4049 x 49 FEC24095 GFERRULE M24 x 95 BIG FOOT GALV4049 x 49 COIL FERRULE7 TUBE ZINC (Avaliable in Galvanized and Stainless Steel)

6 Round Tube Ferrule with Crimped TailThread DepthWall mmTail mmTF1050 TUBE FERR M10 x 50 CRIMPED C/D FERR M12 x 60 CRIMPED C/D ZINC11225TF1680 TUBE FERR M16 x 80 CRIMPED C/D FERR M16 x 100 CRIMPED C/D FERR M20 x 80 CRIMPED C/D ZINC18335TF20100 TUBE FERR M20 x 100 CRIMPED C/D ZINC18335 BENT END TUBE ZINC (Avaliable in Galvanized and Stainless Steel)Round Tube Ferrule with Bent EndThread DepthWall mmTail mmTFB1260 TUBE FERR M12 x 60 BENT END ZINC11235 TFB1680 TUBE FERR M16 x 80 BENT END FERR M16 x 100 BENT END FERR M20 x 80 BENT END ZINC18335 TFB20100 TUBE FERR M20 x 100 BENT END ZINC183358 Ferrule INSTALLATION Upward Placed ferrules Insert a N12 x 300mm cross rod if required. Place in an appropriate height Ferrule support chair for the concrete element thickness. Insert appropriate size antenna cap for the Ferrule size. Tie cross rod to the Ferrule support chair, mesh and reinforcing. If there is no cross rod, tie the Ferrule and the Ferrule support chair, mesh and or Horizontal Placed ferrules Insert a N12 x 300mm cross rod if required.

7 Place an appropriate size nailing plate in the position for the Ferrule on the table, panel below or formwork with nail or doubled sided glue spots or squares. Screw or push on the Ferrule dependent on the type of nailing plate. Tie cross rod to the Ferrule support chair, mesh and reinforcing. If there is no cross rod, tie the Ferrule and the Ferrule support chair, mesh and Ended ferrules Insert a N12 x 300mm cross rod. Place an appropriate size nailing plate in the position for the Ferrule on the table, panel below or formwork with a nail or doubled sided glue spots or squares. Insert appropriate size antenna cap for the Ferrule size. Screw or push on the Ferrule dependent on the type of nailing plate. Tie cross rod to the Ferrule support chair, mesh and It must be tap and finish compatible with the Ferrule . High tensile bolts must be used in structural connections. The bolt must be installed as per manufacturer s The washer must be tap and finish compatible with the SPECIFICATION A suitably qualified Design engineer must specify each of the following: Number of ferrules required, their size and their finish.

8 Position of the ferrules . Concrete strength that the ferrules will be cast into. Type of connection that the Ferrule is to be used in. Type of joining plate or fixing that the bolt and Ferrule are securing to the concrete element. Size and thickness of the washer used in the connection. Grade, size, length and finish of the bolt used in the connection. Size of mechanical fixing used as a result of lost ferrules and must be installed as per manufacturer s SUPPORT CHAIRSAn easy-to-use Ferrule chair was developed to locate face-up ferrules in precast and tilt-up panels. This chair is designed to locate the Ferrule (with antennae cap) to about 1 to 2mm below the panel surface when a 96mm Ferrule is used. One style for the Standard ferrules and one for the Confoot major time saver the Ferrule chair is manufactured to provide a strong, impact resistant support whichis noncorrosive and having minimal to suit all 96mm Ferrule for panel thicknesses of 125,150,175,180 and 200mm.

9 Concrete Grey. Strong feet with minimal exposure. Hollow centre to ensure bar is in place. Tagged for easy identification. Ridged - locating support for CAPSAn easy-to-use Ferrule plug was developed to locate face-up ferrules in precast and tilt-up panels. This plug is designed to locate the Ferrule (with support chair) to about 1 to 2mm below the panel surface when a 96mm Ferrule is major time saver the Ferrule antenna cap is manufactured to provide a tight fitting plug, to keep slurry out of the Ferrule during casting, which is noncorrosive and having minimal to suit any length Ferrule in sizes M12, M16, M20 and M24. Colour coded to aid identification and selection. Ridged to hold the cap firmly in the Ferrule . Antennas to allow location when stripping the PLATESAn easy-to-use Ferrule nailing plate was developed to locate face-down and double-ended ferrules in precast and tilt-up panels. This nailing plate is designed to locate the Ferrule on the bottom face of the panel.

10 The cross bar is wired to the reinforcing to hold it major time saver the Ferrule nailing plate is manufactured to provide a tight fitting plug (to keep slurry out of the Ferrule during casting) and to locate it in the correct position. It is noncorrosive and has minimal to suit any length Ferrule in sizes M12, M16, M20 and M24 Three styles: 1) Quick Fit NP that clips into the Ferrule and is fixed in place with a double sided adhesive circle or square. 2) Thin NP that screw into the Ferrule and is fixed in place with a double sided adhesive circle or square. 3) Thick NP that screw into the Ferrule and is mechanically fixed to the coded to aid identification and or with a thread to hold the Ferrule firmly on the nailing of Conlift Standard FerrulesFERRULE SIZEDESCRIPTIONCODECAPACITY OF INSERT kNCAPACITY OF INSERT IN CONCRETE kNCAPACITY OF INSERT tCAPACITY OF INSERT IN CONCRETE tM12 StandardM12 x 65 M12 x 96FE12065 StandardM16 x 75 M16 x 96FE16075 StandardM20 x 75 M20 x 96FE20075 StandardM16 x 140 M16 x 170 M16 x 190 FED16140 FED16170 StandardM20 x 140 M20 x 170 M20 x 190 FED20140 FED20170 Coil3/4 x 95 Coil All ferrules must have a N12 x 300 Cross Bar Inserted All ferrules Placed at least 250mm from any edge ULTIMATE LOAD (kN) Break Test for Ferrule ULTIMATE LOAD IN CONCRETE (kN)