File in Section: 06 - Engine Service Bulletin Date ...

1 Copyright 2012 General Motors LLC. All Rights BulletinFile in section : 06 - EngineBulletin No.: 10-06-01-008 FDate: October, 2012 TECHNICALS ubject: Engine Oil Consumption on Aluminum Block/Iron Block Engines with Active FuelManagement (AFM) (Install AFM Oil Deflector and Clean Carbon from Cylinder and/orInstall Updated Valve Cover)Models: 2007-2011 Cadillac Escalade Models2007-2011 Chevrolet Avalanche, Silverado 1500, Suburban, Tahoe2010-2011 Chevrolet Camaro2007-2011 GMC Sierra 1500, Sierra Denali, Yukon Models2008-2009 Pontiac G8 GTBuilt Prior to February 1, 2011 (Updated Valve Cover) and October 2010 (AFM Shield)Equipped with Any of the Following Engines.

2 Aluminum Block V8 Engine with Active Fuel Management (AFM) (RPOs L94, LZ1, L99,LC9, LH6, L76, LFA, L92) Iron Block V8 Engine with Active Fuel Management (AFM) (RPOs LMG, LY5) hybrid Engine (RPO LFA Only Applies to hybrid Models Built July 7, 2009 -February 1, 2011 Prior Builds Not Cast For AFM Valve)Attention: This Bulletin does not apply to the Buick Rainier, Chevrolet TrailBlazer and GMC Envoyequipped with LH6 due to a different design oil pan and AFM pressure relief Bulletin is being revised to update the Condition and modify the oil consumption testprocedure. Please discard Corporate Bulletin Number 10-06-01-008E ( section 06 engine /Propulsion System).

3 ConditionSome customers may comment about Engine oilconsumption of vehicles with higher mileage(approximately 48,000 to 64,000 km (30,000 to40,000 mi) and a Service Engine soon light being onand/or rough running Engine . Verify that the PCVsystem is functioning properly. If the customerunderstands that some oil consumption is normal andstill feels the consumption level is excessive, more than1 quart per 2000 to 3000 miles of driving, perform theservice indicated in this Bulletin . It is no longernecessary to have the customer return multiple times tohave the usage condition may be caused by two conditions. Oilpulled through the PCV system or oil spray that isdischarged from the AFM pressure relief valve withinthe crankcase.)

4 Under most driving conditions and drivecycles, the discharged oil does not cause a certain drive cycles (extended high enginespeed operation), in combination with parts at the highend of their tolerance specification, the oil sprayquantity may be more than usual, resulting in excessivedeposit formation in the piston ring grooves, causingincreased oil consumption and cracked or fouled sparkplugs (#1 and/or #7). Refer to the latest version ofCorporate Bulletin Number 2 October, 2012 Bulletin No.: 10-06-01-008 FCorrectionAluminum or Cast Iron Block - Oil in IntakeManifold - Install Updated Valve Cover on AllModels Built Prior to February 1, 2011 Note:If vehicle is built after this breakpoint, it shouldalready be equipped with this updated valve ) Old Design2) New DesignPCV pullover or an overactive lifter can cause oil to bepulled through the PCV system even at low vehiclemileage.

5 A correctly functioning PCV system will onlyleave a film of oil in the intake manifold. Inspect theintake manifold to see if there is any oil puddling in thebottom. If there is you will need to replace the leftvalve cover. Two new left rocker arm covers havebeen released for trucks and vans. Techniciansshould replace the left rocker arm cover with GMP/N 12570427 for 2007-2008 or GM P/N 12642655 for2009-2011. Refer to the Parts Information below for theCamaro. This rocker arm cover has a relocated PCVdrain hole that prevents oil from entering the intakemanifold. Refer to Valve Rocker Arm CoverReplacement - Left Side in :These rocker covers are for specific years.

6 ThePCV orifice is different for each. The correct cover mustbe used or an SES light may Block - Oil Getting Past PistonRings - Free Up Piston Rings and Install AFMS hield on All Non- hybrid Models Built Prior toOctober 1, 2010 or all hybrid Models Built July7, 2009 - October 1, 2010 Note:If vehicle is built outside of this breakpoint, itshould already be equipped with this AFM shield or thepan does not have an AFM valve (LFA before July7, 2009).To correct this condition, install an AFM shield, performthe piston cleaning procedure as described in thisdocument and install a new oil pan gasket per theprocedure outlined in this document. Monitor oilconsumption after this repair to ensure oil consumptionhas improved to acceptable this repair does not correct the condition, it may benecessary to replace all of the piston assemblies(piston and rings) with new parts.

7 Refer to SI for :It is critical in this cleaning process that theengine/fuel injector cleaner remain in the cylinders for aminimum of hours to fully clean the cleaner solution must be removed before amaximum of three Remove the spark plugs and ensure that none ofthe pistons are at top dead center (TDC).2. Clean the pistons by putting 118-147 ml (4-5 oz) ofUpper Engine and Fuel Injector Cleaner, GMP/N 88861803 (in Canada, use 88861804), in eachcylinder. Allow the material to soak for at hours, but no more than three hours andthen remove the cleaner. A suggested method ofremoving the cleaner is cranking the Engine sure to unplug the ignition coils and fuelinjector before cranking the Engine over.

8 Alsomake sure that the painted surfaces are coveredso no damage is Remove the oil pan. Refer to Oil Pan Replacementin No.: 10-06-01-008 FOctober, 2012 Page 324742054. Remove the AFM valve (1).24742075. Install the new shield (1), GM P/N 12639759, andtighten the AFM valve to the oil pan to 28Y(20 lb ft).Important:Ensure that the Engine cleaner isthoroughly removed before reinstalling the spark to do so may result in a hydro-lock Reinstall the spark plugs. Replace the spark plugsif necessary due to full of carbon. Refer to the Reinstall the oil pan. Refer to the Oil PanInstallation procedure in SI. Replace the oil pangasket if necessary. Refer to the parts the Engine Re-evaluate the oil consumption.

9 Document on therepair order. If the oil consumption is still greaterthan L (1 qt) in 3,200 km (2000 mi),replacement of the pistons and rings will :Some minor scratches may be noticed onthe cylinder walls during piston and ring replacement. Ifthe scratch cannot be felt when running your finger nailover it, the scratch is considered normal wear and theblock or Engine should not be :It is not necessary to hone or deglaze thecylinder walls. Honing may induce unnecessarycylinder wall and / or piston ring damage if it is doneincorrectly and/or not cleaned thoroughly. Cylinderwalls should cleaned thoroughly with brake cleanerbefore installation of the new pistons and engines replaced for oil consumption havebeen inspected.

10 The cross hatch has been consistentlygood and is in specification. As a result, is should notbe necessary to measure the cylinders if they pass thevisual :After the piston/ring replacement it will take2000-3000 mi. for the new rings to seat. Adequatebreak time is necessary prior to rechecking the oilconsumption :Do not overlook the valve seals at highermileage. Look in the head ports for evidence ofexcessive amounts of oil getting past the :It is recommended to install an AFM shield anytime that the oil pan is removed for any reason and anAFM shield is not Block - Oil Getting Past PistonRings - Free Up Piston Rings on All ModelsBuilt Prior to October 1, 20101.