Fire Barrier System Application Manual - …

1 Application Manual Revision 3 Dated: May 2014 fire Barrier System Application Manual Rev. 3 May 2014 Application Manual Revision 3 Dated: May 2014 Notices and Statements NOTICE CARBOLINE PROPRIETARY RIGHTS ARE INCLUDED IN THE INFORMATION DISCLOSED HEREIN. RECIPIENT AGREES THAT NEITHER THIS DOCUMENT NOR THE INFORMATION DISCLOSED HEREIN NOR ANY PART THEREOF SHALL BE REPRODUCED OR TRANSFERRED TO OTHER DOCUMENTS OR USED OR DISCLOSED TO OTHERS FOR MANUFACTURING OR FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY CARBOLINE THE INFORMATION AND TECHNICAL DATA CONTAINED IN THIS DOCUMENT IS ACCURATE AND COMPLETE TO THE BEST OF OUR KNOWLEDGE AS OF THE DATE PRINTED. THE INFORMATION IN THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. CARBOLINE MAKES NO WARRANTY, EXPRESSED OR IMPLIED, OF ANY KIND WITH REGARD TO THIS PRINTED MATERIAL.

2 CARBOLINE DOES NOT MAKE A COMMITMENT TO KEEP THIS DOCUMENT CURRENT AND UP TO DATE. CARBOLINE, ITS EMPLOYEES AND AGENTS SHALL HAVE NO OBLIGATION OR LIABILITY FOR DAMAGES, INCLUDING BUT NOT LIMITED TO CONSEQUENTIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE USE, OR INABILITY TO USE, THE INFORMATION INCLUDED IN THIS GUIDE. Application Manual Revision 3 Dated: May 2014 Table of Contents Page No. NOTICES AND STATEMENTS .. II TABLE OF CONTENTS .. III APPENDICES .. VI PREFACE .. VIII VIII LOCATING INFORMATION .. VIII NUMBERING System .. VIII BREAKDOWN OF INFORMATION .. VIII RELATED PUBLICATIONS AND DOCUMENTS .. VIII SAFETY PRECAUTIONS .. IX BASIS FOR INSTALLATION PROCEDURES IN THIS GUIDE .. IX CONTACT INFORMATION .. IX GENERAL CONDITIONS .. 1 SCOPE .. 1 INTRODUCTION .. 1 QUALITY CONTROL Manual .. 1 QUALIFICATIONS OF APPLICATORS/RESPONSIBILITIES OF PERSONNEL.

3 1 REQUIREMENTS .. 1 RECORD KEEPING .. 1 SAFETY PRECAUTIONS .. 1 DELIVERY .. 2 PACKAGING .. 2 STORAGE .. 2 PROTECTION OF ADJACENT SURFACES .. 2 TECHNICAL SUPPORT .. 2 SURFACE 2 DEGREASING .. 2 BLAST CLEANING .. 2 GALVANIZED SURFACE PREPARATION .. 3 METALLIZED SURFACE PREPARATION .. 3 STAINLESS STEEL PREPARATION .. 3 POWER TOOL CLEANING .. 3 SURFACE PREPARATION WHERE AN EXISTING NON-APPROVED PRIMER WAS INSTALLED .. 3 PRIMERS .. 3 PRIMER THICKNESS AND ADHESION 4 PRIMER REACTIVATING .. 4 PRIMER ADHESION .. 4 Application Manual Revision 3 Dated: May 2014 Table of Contents Page No. TOPCOATING .. 4 TABLE 1: TOPCOAT INTERVALS .. 5 Application DETAILS .. 5 WELD CUT BACKS .. 5 TABLE 2: WELD CUT BACK 5 COATBACKS .. 5 TERMINATION ONTO NON-FIREPROOFED STEEL.

4 6 MESH REINFORCEMENT .. 6 HIGH TEMP MESH REINFORCEMENT .. 6 INSTALLATION OF HIGH TEMP MESH 6 TABLE 3: HIGH TEMP MESH PLACEMENT .. 6 METAL MESH REINFORCEMENT .. 6 INSTALLATION OF METAL MESH REINFORCEMENT .. 7 TABLE 4: METAL MESH 8 FINAL PYROCLAD X1 Application OVER MESH .. 8 PLURAL COMPONENT Application .. 8 Application CONDITIONS .. 8 TABLE 5: Application CONDITIONS .. 8 SURFACE CLEANING .. 9 SURFACE PREPARATION AND PRIMING .. 9 MATERIAL PREPARATION .. 9 MATERIAL PRE-HEATING .. 9 MIX RATIO .. 9 PLURAL COMPONENT EQUIPMENT FOR PYROCLAD X1 .. 10 FIGURE 1: PLURAL COMPONENT EQUIPMENT .. 10 PLURAL COMPONENT EQUIPMENT MANUFACTURERS FOR PYROCLAD X1 .. 10 PLURAL COMPONENT EQUIPMENT MAINTANENCE .. 10 PLURAL COMPONENT EQUIPMENT SET UP.

5 11 TABLE 6: PLURAL EQUIPMENT SETTINGS .. 12 PLURAL COMPONENT Application PROCEDURES .. 12 RECOAT 14 TABLE 7: RECOAT INTERVALS .. 14 PROTECTION FROM RAIN/WEATHER .. 14 ACCEPTABLE FINISH .. 14 TROWEL Application .. 15 Application CONDITIONS .. 15 TABLE 10: Application CONDITIONS .. 15 SURFACE CLEANING .. 15 SURFACE PREPARATION AND PRIMING .. 15 MATERIAL PREPARATION .. 16 MATERIAL PRE-HEATING .. 16 MATERIAL POT-LIFE & WORKING TIME .. 16 MIXING .. 16 MIXING EQUIPMENT .. 16 FIGURE 4: POWER MIXING EQUIPMENT .. 17 MIXING RATIO .. 17 3 MIXING SOLVENT .. 17 MIXING PROCEDURES .. 17 TROWEL Application 18 PROTECTION FROM RAIN/WEATHER .. 18 ACCEPTABLE FINISH .. 18 THICKNESS MEASUREMENT .. 18 WET FILM THICKNESS .. 18 DRY FILM THICKNESS .. 18 Application Manual Revision 3 Dated: May 2014 FINAL THICKNESS.

6 19 SAMPLE INSTALLATION .. 19 EQUIPMENT CLEANUP/FLUSHING .. 19 REMOVAL AND REPAIR PROCEDURES .. 20 REMOVAL .. 20 REPAIRS-GENERAL .. 20 Application CLEAN-UP AND WASTE REMOVAL .. 20 IN SHOP Application -PRE-ERECTION .. 20 INTRODUCTION .. 21 BLOCK OUT AREAS .. 21 HANDLING, STORAGE AND ERECTION .. 21 UNLOADING .. 21 RIGGING .. 21 DUNNAGE .. 21 ORIENTATION OF MEMBERS .. 21 STACKING .. 21 SWING RADIUS .. 21 CONSIDER GROUND ASSEMBLY .. 22 LIFTING .. 22 Application Manual Revision 3 Dated: May 2014 APPENDICES Page No. APPENDIX A PYROCLAD X1 ACCEPTABLE PRIMER LIST .. 23 APPENDIX B PYROCLAD X1 ACCEPTABLE TOPCOAT LIST .. 24 APPENDIX C PYROCLAD X1 HIGH TEMP MESH DESIGN 25 HIGH TEMP MESH REINFORCEMENT INSTALLATION INSTRUCTIONS .. 26 HIGH TEMP MESH REINFORCEMENT HYDROCARBON POOL fire DESIGN ILLUSTRATIONS FOR I-SECTIONS & MISCELLANEOUS FLANGED SECTIONS.

7 27 HIGH TEMP MESH REINFORCEMENT HYDROCARBON POOL fire DESIGN ILLUSTRATIONS FOR HOLLOW SECTIONS .. 28 HIGH TEMP MESH REINFORCEMENT HYDROCARBON POOL fire DESIGN ILLUSTRATIONS FOR BULKHEADS & UNDERDECKS .. 29 HIGH TEMP MESH REINFORCEMENT JET fire DESIGN ILLUSTRATIONS FOR I-SECTIONS & MISCELLANEOUS FLANGED SECTIONS .. 30 HIGH TEMP MESH REINFORCEMENT JET fire DESIGN ILLUSTRATIONS FOR HOLLOW SECTIONS .. 31 HIGH TEMP MESH REINFORCEMENT JET fire DESIGN ILLUSTRATIONS FOR BULKHEADS & UNDERDECKS .. 32 APPENDIX D PYROCLAD X1 METAL MESH DESIGN DETAILS .. 33 METAL MESH REINFORCEMENT INSTALLATION INSTRUCTIONS .. 34 METAL MESH REINFORCEMENT HYDROCARBON POOL fire DESIGN ILLUSTRATIONS FOR I-SECTIONS & MISCELLANEOUS FLANGED SECTIONS .. 36 METAL MESH REINFORCEMENT HYDROCARBON POOL fire DESIGN ILLUSTRATIONS FOR HOLLOW SECTIONS .. 37 Application Manual Revision 3 Dated: May 2014 APPENDICES Page No.

8 METAL MESH REINFORCEMENT HYDROCARBON POOL fire DESIGN ILLUSTRATIONS FOR BULKHEADS & UNDERDECKS .. 38 METAL MESH REINFORCEMENT JET fire DESIGN ILLUSTRATIONS FOR I-SECTIONS & MISCELLANEOUS FLANGED SECTIONS .. 39 METAL MESH REINFORCEMENT JET fire DESIGN ILLUSTRATIONS FOR HOLLOW SECTIONS .. 40 METAL MESH REINFORCEMENT JET fire DESIGN ILLUSTRATIONS FOR BULKHEADS & UNDERDECKS .. 41 APPENDIX E PYROCLAD X1 TYPICAL Application LOGS .. 42 APPLICATOR AREA QUALITY CONTROL REPORT .. 43 APPLICATOR WEEKLY STATUS REPORT .. 44 NON-CONFORMANCE REPORT .. 45 APPENDIX F PYROCLAD X1 ACCEPTABLE FINISHES .. 46 APPENDIX G PYROCLAD X1 SIMPLIFIED Application PROCEDURES .. 49 APPENDIX H Application QC FLOW CHART .. 52 REMEDIAL PROCEDURES GUIDE TYPICAL INSPECTION EQUIPMENT TEST DETAILS OF INSPECTION POINTS Application Manual Revision 3 Dated: May 2014 Preface Audience We assume that applicators of Carboline products understand the terminology associated with our products and the various pieces of spray equipment and Application techniques.

9 The installation of the Pyroclad X1 fire Barrier System shall be performed only by contractor personnel trained or qualified by Carboline in the installation of the materials. Locating Information This guide incorporates a number of aids to help you locate information easily. Table of Contents Figure and Table Listings Page Headers and Footers Frequent Section, Subsection, and Topic Headings Numbering System To avoid a cumbersome numbering System , only chapters, sections, and subsections have a numerical designation. For example represents Chapter 2, Section 3, Subsection 1. Illustrations and drawings generally appear at the end of this document. Breakdown of Information Frequent section and subject headings highlight other significant information within a chapter. Heading type style and indentations indicate the level of importance for the topics.

10 Related Publications and Documents This document occasionally refers to other Guides, data sheets, or specifications that may be helpful. Copies are available from Carboline. Related information can be accessed at Other documents that may be helpful include: OSHA - Occupational Safety and Health Administration Safety Rules OHSAS 18001 - Occupational Health and Safety management systems National Spray Equipment Manufacturer s Association Precautions for Spraying Power tools, hand tools or other mechanical equipment operating procedures Application Manual Revision 3 Dated: May 2014 Safety Precautions Pyroclad X1 Bulk Grade Material weighs approximately kg/Litres per gallon (11 pounds). Caution should be taken when lifting and moving the material to prevent injury. DO NOT point spray gun at any part of the human body.