FIXED DOUBLE COLUMNS MACHINING CENTER - …

1 Auto 90o milling headAuto A/C swiveling headMachine coordinate systemWorkplece coordinate system( G54 )Feature coordinate system( )Special angle milling head5 Axis Simultaneous milling head2017. MarchQuality, Credibility, Innovation, Service3D Tilted Working Plane IndexingFIXED DOUBLE COLUMNS MACHINING CENTERE-mail : http : // TEL : +886-4-2565-3981 FAX : +886-4-2560-8430 , Lane 292, Da Lin Road, Da Ya District, Taichung City, 42847, 60300 precision machiningMOVING CROSS-RAILFIXED DOUBLE COLUMNSMODEL INFOMODEL INFOF ully enclosure splash guardFixed DOUBLE ColumnsW type moving cross-railDistance between COLUMNS 3650mmX axis travel 6000mmx100x100FD W - 36 60 + 5AY travel + 650mm+5 Axis simultaneous milling headFixed DOUBLE ColumnsDistance between COLUMNS 4250mmX axis travel 6000mmx100x100FD - 42 60 + 5FY travel + 650mm+ Auto angle milling headFor FD-14 ~ FD-24 ASemi enclosure type splash guard (no top)Open type splash guard ( two sides )X- travel :2200~6000 mmY- travel :1800 / 2100 / 2400 / 2800 / 3200 / 3600/ 4200 mmZ- travel :800 / 110 0 / 1400 mmW- travel :1000~2000 mmX- travel :2200~6000 mmY- travel.

2 1400 /1800 / 2100 / 2400 / 2800 mm3200 / 3600 / 4200 mmZ- travel :800 / 110 0 / 1400 / 1500 mmTRAVELTRAVELFor FD-28 ~ FD-42 & FDW seriesFIXED CROSS-RAILMOVING CROSS-RAILFIXED COLUMNSFDWFD3410001000795155599015001000 700575575FD -14 / 18 / 21 / 24 AFD-28 / 32FD-36 / 42450 400550 550650 650( For FD-3660 )50%50%FD -14 ~ FD-24 APatent certificateOptimal RigidityFIXED DOUBLE COLUMNSS tructural DesignSPINDLE BOX (RAM) Optimal design 450x400mm2 (std) Heavy duty RAM size 550x550mm2, 650x650mm2 (opt) Supported with THK SRG roller guide waysTABLE DOUBLE layer loop frame Box-in-box unity cast-iron More linear block to ensurerigidity & accuracySADDLE Unity frame with reinforced ribs Stair type structural design Best track span 700~1150mmFD-14 Series Cross-beam & ColumnUnity frame with reinforced Box-in-box unity cast iron frame Enlarge 50% column base increase rigidity All mounted surface made by precise hand-scrapingCROSS-BEAM Box-in-box unity cast-iron frame According to door width matching best cross-beam design Optimal Cross-beam design ( Up and down span increase , front and rare narrow distance )BASE Box-in-box unity cast iron FD-28 ~ FD-42 three linear guide way base Track with large span, High base, High rigid design56fwtNfwtNHorizontal End millingHorizontal Face milling( k W )POWER( )TORQUE with Gear-Box ( ratio 1: 4 )i22 8000/1: 41 : 137 kW 30min30 kW Continuous( k W )POWER( )TORQUE with Gear-Box ( ratio 1: 4 )i30 7000/1: 41.

3 1( k W )POWER( )TORQUEi22 12000/connectconnect21 [rpm]18 kW15 kW6000300040005000400300200100301038 kW103587506000[rpm]350015002009974006008 001229101 kW901661401500012000[rpm]100006000100507 0153013015025301018 outputLow-speed outputL/H Speed Direct drive26 kW 30min22 kW Continuous26 kW 30min22 kW Continuous28815 Max. SP speed( )BminY axis travel + 650mmDistance between ColumnsY axis travelWorking PieceWorking PieceATC + AHCATCAHCRAM460209+325209+325 DminHmaxEnlarge column BaseExtend Y-travel for auto-5F cutting spaceTy p eHorizontal Face millingHorizontal End millingMaterialS45CS45 CCutter diametermm20080 Speedrpm360400 Cutting speedm/min226100 Cutter widthmm18050 Cutter Depthmm530 Feed ratemm/min1250600 Rate of metal removalcc/min1125900 PowerkW2222 Rate of metal removal/kWcc/kW5141C axisA axisA axisC axisA axisC axisC axisC axisC axisTypeAutomaticSemi-AutomaticManualHea d exchangeAuto ( hydraulic )Manual ( 8 bolts )Manual ( 8 bolts )Head indexedAuto ( 5 / / 1 )Auto ( 5 )Manual ( 5 / free )Tool clampedBoosterBoosterBolt( HSK A63 / A100, 15~80k W, 30~400Nm, 6000~24000rpm )90 head Extension head Extension 90 head AC swiveling headUniversal head5 Face head5 Axis simultaneous head( dual tool shank )AHC for Auto angle milling heads ( max.)

4 6 heads )Special Angle Milling Head ( Exchange Type )Special Milling Head ( FIXED Type )Auto Head exChanger ( AHC )High-precision assembly mounted surface by precise straightness and flatness by drive spindle withP4 level precision ball bearing is oilchilled to reduce thermal speed ratio IN-LINE gearbox Full enclosure, high power and gear1 Box-in-Box unity cast-iron guideways span max Hmax and and Column separate independent firm between spindle CENTER and crossbeam and base separate independent firm motor placed on top, to isolate vibration and heat Y travel for auto 5F planetary gearbox efficiency over 95%.5 All linear guideways enhance rigidity and is placed on the top for depth key indicators for DOUBLE COLUMNS MACHINING Center1. Worm gear drive2. Motor Direct drive( Only manual )Optimal Efficiency TransmissionCutting RecordCutting CapabilityOptimization designEnlarge Cutting SpaceQuality Assurance78**08:40:322016/09/07 MULTI SCREENYONG JU PRECISION TECHNOLOGY CO.

5 , **[TEXT][TEXT][TEXT]TOOL**10:09:122016/0 9 (%)TNOPOTLOADING METERATC INFORM321233 MAG CAPACITYSPINDLE TOOLSTANDBY TOOLSTANDBY POTTOOL LOAD MONITORMAX. 195%MAX. 199%MAX. 192%MAX. 190%81%46%141%126% LD<**11:05:142016/09 TL COMP ( + )TOOL LD<**13:38:172016/09/07 WORKPIECE LD<**13:15:212016/09/07 EFFICIENCY MACHINING200%160%120%80%40%0%100%80%60%40%20%0%IN OVERRIDE =0%MIN OVERRIDE =0%MAX OVERRIDE =0%MATERIAL =0%TOOL DIA =0mmFEEDRATE =0%MAX LOAD =0%IN OVERRIDE =0% (50~150)MIN OVERRIDE =0% (50~150)MAX OVERRIDE =0%SPD LOAD = , <**10:09:122016/09/07 ROUGHING LOAD ADAPTIVE CONTROL200%160%120%80%40%0%100%80%60%40%20%0%200%160%120%80%40%0%100%80%60%40%20%0% LD<**14:21:392016/09/07100 ScaleSETTINGS peedSpindle Load(%)00 Spindle LoadScaleAC/DE-celeration %MinMaxMax Scale %Min Scale %6015535valueAFC - AUTO FEED LD<MANUAL GUIDE i(CNC_MEM/USER/PATH1)ACTUAL POS.(ABS.)1 O000 ;O 000110:35:04 JOGN 00000000T 0D 0 H 0S 300 M3F 00 17 40 54G 80 49 90 98G 69 TO GONEXT DISTSPINDLEO0001 CHAR <-->CURRENT MACHINING ^<>MESUREMESLSTACTPOSPRESET2 M3 S500 ;3 G4 X600 ;4 M3 S1600 ;5 G4 X600 ;6 M99.

6 7 %FEEDS1MM/MINS0F00%6%(Y) 00X 00X 0Y 0Z 0A 0X i MF31i MBMax controlled axes number720 Max simultaneous controlled axis44 Tandem / Torque control Increment system C Dual position feedback *1 Linear scale I/F with absolute address reference mark *1 HRV2 / HRV3 control Inch / metric conversion Interlock Machine lock Emergency stop Over travel Stroke limit check before move Mirror image Position switch Operation MDI operation DNC operation Program restart Retraction for rigid tapping Retraction for 3D rigid tapping *2 Buffer register Dry run Single block Jog feed 3-dimensional manual feed Manual handle interruption Incremental feed Auxiliary / Spindle speed functionAuxiliary function High-speed M / S / T / B interface Spindle override Spindle orientation Rigid tapping Rigid tapping by manual handle Interpolation functionsNano interpolation Positioning Exact stop Linear interpolation Circular

7 Interpolation Dwell Cylindrical interpolation Helical interpolation Nano smoothing *3 Jerk control *3 Tolerance control *3 Thread cutting, synchronous cutting Skip function Optional block skip Reference position return check Editing OperationPart program storage size 3 Part program editing Program protect Extended part program editing Background editing Data server editing / operation Accuracy compensation functionStored pitch error compensation Smooth backlash compensation Interpolation type straightness compensation SpecificationsO i MF31i MBGuidance functionManual Guide i Program inputAbsolute / incremental programming Decimal point programming calculator type Polar coordinate command Coordinate system setting Automatic coordinate system setting Workpiece coordinate system Addition of workpiece coordinate system Programmable data input Sub program call Custom macro Addition of custom macro common variables Canned cycles for drilling Circular interpolation by R programming 3-dimensional coordinate system conversion Automatic corner override Scaling Coordinate

8 System rotation Tilted working plane indexing Setting and displayParameter setting and display Alarm display Alarm history display Operator message history display Operator history display Run hour and parts count display Multi-language display Dynamic display language switching Erase CRT screen display Self-diagnosis function Graphic display MACHINING condition selection function Feed functionRapid traverse rate Rapid traverse override Feed per minute Federate override Jog override AI contour control II Data input / outputMemory card input / output Screen hard copy Power Mate CNC manager External I/O device control Fast data server Tool function / Tool compensationTool offset pairs Tool offset memory C To o l of fs e t Tool length measurement Automatic tool length measurement Tool life management Other FunctionEmbedded Ethernet Fast Ethernet PMC system PMC function I/O Link DI/DO points Backlash compensation Stored pitch error compensation Standard Optional accessories function*1 For linear scale.

9 *2 For auto milling head.*3 For mold 90o milling headAuto A/C swiveling headMain screen MAINTool load monitor TLMTool measurement TMWorkpiece measurement WMDialogue guideline DGAuto feed control (AFC) AFCR oughing load adaptive control RLACE fficiency MACHINING human multi-face rotation tilting MACHINING rigid tapping manual feed II high speed high life management radius failure protection functionFANUC 0 i MF & 31i MB Function ListAuto 5F Milling FunctionSHMI ( Smart Human-Machine Interaction ) 251060o60o 1007/24 TA PE 38 17 2510 TA PE 38 17 TA PE R1 - 38 17 +650mmItemUnitFD-14FD-18FD-21FD-24 AModelFD-1422142714321822182718321842185 2212221272132214221522427A2432A2442A2452 ADistance between columnsmm1400185021502450 Table sizeLengthmm2000250030002000250030004000 5000200025003000400050002500300040005000 Widthmm1200150018002000 Max. Table Loadton101215121315182012131518201315182 0T-slotWidth Pitch 150 722 150 922 150 1122 150 13 TravelX -axismm220027003200220027003200420052002 20027003200420052002700320042005200Y -axismm1300180021002400Z -axismm800800 ( opt.)

10 1100 )SpindleNose to tablemm30 ~ 830180 ~ 98075 ~ 875180 ~ 98075 ~ 875130 ~ 93075 ~ 875 CENTER to columnmm430430 Taper / Speed / Powerrpm / kWBBT 50 - 6000rpm - 22/26kW + 2 stage gearboxfeedrateCuttingm / min108776 X axism / min2220202220201815201818151218181512Y / Z axism / min18 / 1818 / 1515 / 15 AccuracymmPositioning / full travel ; Repeatability & toolmagazineCapcity / 24 tools / max. dia 110 ( Full tool ) ; 200 ( Adjacent empty )Max. Length / WeightKg / mm18kg / 380mm Tool selec tionRandom shortest direction / M24 ( )Machine Weight (app.)ton2022242426283236252729333728303 540FD-28FD-32FD-36FD-4228322842285228603 2323242325232603642365236604242425242602 8503250365042503000400050006000300040005 0006000400050006000400050006000220026003 0003000 ( opt. 3400 )182022241820222420222422242628 180 1328 200 1328 200 1532004200520060003200420052006000420052 00600042005200600028003200360042001100 ( opt. 1400 )1100 ( opt. 1400 / 1500 )180 ~ 1280150 ~ 1250260 ~ 1360430470 BBT 50 - 6000rpm - 22/26kW + 2 stage gearbox66151210101512101012101012101015 / 1212 / 12 Positioning / full travel ; Repeatability tools / max.