FLANGED FULL BORE BALL VALVE - Corona Control

1 BULLETIN A-215 FLANGED full BORE ball VALVESize RangeServiceMaterialsFlange ConnectionApplicationCertificationsOpera tionISSUE: 00-04/98DN15 - DN200 Steam, Thermal Fluid, LP-Gas, Dry Chlorine, Oxygen,Ammonia, Vacuum, Sour Gas and othersStainless Steel, Carbon Steel, Alloy-20 (others on request)77 Series - DIN PN16 F1,F4, F578 Series - DIN PN40 F1,F4, F5 Chemical, Petrochemical, Oil and Gas production, Refining,Pulp & Paper, Food Industry and othersAPI 607 4Th Edition & BS 6755 Part 2 Fire TestingWrench or Gear operated, Actuated77/78 Kfar Hanassi, Upper Galilee 1 IsraelINDUSTRIAL valves 972-6-6914911 Mounting Actuators and Gear OperatorsWhen preparing a hand operated VALVE for actuation,make sure to follow the instructions SERIESA mongst the applicable standardsFlanges:DIN 2501 Face to Face:DIN 3202 F1, F4, F5 Design:DIN 3357 Antistatic:BS 5351 Pressure Tests.

2 DIN 3230, BS 6755 Part 1,API 598 Fire Tests:API 607 4th EditionBS 6755 Part 2 Certificates:ISO -10474 (DIN EN 10204)Assembly and PackagingValves are assembeled in a clean enviroment assembly roomand 100% pressure leak tested. Each VALVE is individuallytagged for traceability and can be provided with InstallationHabonim FLANGED valves are delivered in the openposition and with flange protection covers. Actuatedvalves are in the Fail-Safe position. Remove coversonly prior to installation. FLANGED valves are installeddirectly into the pipe line. Follow the standard bolttightening patterns, using the recomended torque figuresfor safe operation.

3 Keep the VALVE in the open positionat all times. It is recommended to flush the pipe linebefore operating the VALVE , to prevent seat Sizing Table with 'Compact' ActuatorPN16 and PN40 with PTFE SeatsValve Sizing Table is based on normal working torque values are calculated from tests using water at roomtemperature and using Virgin PTFE other seat material and air pressure, please consult to our Compact Pneumatic Actuator cataloge for more Acting (DA) bar152025405080100150200H15H20H20H25H25H 35H45H60H75 Spring Return (SR)H15H15H20H20H25H30H35H60H75H20-2A2BH 25-2A2BH25-2A2BH30-2A2BH35-2A2BH45-2A2BH 60-2A2BH75-2A2 BCONSULTH15-1B2H20-2CH20-2CH25-2CH30-2CH 35-2CH45-2CH60-2 CCONSULT12 BoltsUndo thewrench screwand washerand removethe the wrench nutand serrated the the nut and washerand Accessories with Actuated ValvesI/P Positioner withFeedback RetransmitionLimit Switchbox withNamur ConnectionsStandard NamurInterface barActuationAll the valves mounting flanges are in accordance withISO 5211 standard and are suitable for accommodatingquarter turn actuators (pneumatic or electric)

4 For can be operated for On-Off or throttling applicationwith the Habonim Compact pneumatic Switches for automation are available, also forhazardous classified V-Port VALVE Control Packages utilizingpositioners mounted on the Compact actuator provideprecise Control for many process range include DN15 to Bolts12348 Bolts84627315 Locking DeviceLLP (Locked in Last Position)Spring loaded lockingdevices can be fitted easilyto the VALVE ,with locking facilityin closed or Locking Devicecan be fitted when valveis in-line. Available in sizes DN15 to DN15 to DN25 are one piece design. VALVE DN40to DN200 are two piece design.

5 VALVE mounting platformsfor attaching actuators or gears are in accordance withISO 5211 (standard).SeatsFlexible seat design provides tight shutoff at high andlow pressures, reduce wear and VALVE torque. A widerange of seat materials are available. Standard seatmaterials are Virgin PTFE, 15% glass filled PTFE orcarbon filled PTFE. For other seat materials, please referto Bulletin T-624 or consult with VALVE stem assemblies have blowout proof stemswhich have live loaded spring washers to compensatefor pressure and temperature surges and highly polished solid ball with a pressure relief hole inthe stem slot to equalise the pressure in the body cavityensures tight shutoff and long service and Trim MaterialsThe standard VALVE body materials are 316 StainlessSteel, Carbon Steel grades WCB and LCB, and Alloy-20.

6 Other materials are available. Standard trim materialis 316 Stainless Steel. Trim material such as Hastelloy-C, Alloy-20, Monel and other materials are available forspecific VALVE stem has a built in antistatic device whichensures continuous electrical contact of stem-to- ball andstem-to-body .FinishCarbon Steel valves are phosphate and oil Steel valves are natural ServiceValves prepared for special services such as Dry Chlorine,Oxygen, Hydrogen Peroxide, Ammonia, Vacuum, Steam,Thermal fluids and low temperature service are inaccordance with the relevant are approved to UL-125 for Liquid Petroleum gas service valves are to NACE for the relevant bulletins for all these available accessoriesExtended handles for emission kits for hazardous devices for securing VALVE gear Operators for large gear operators for actuated return handle (Dead man lever)

7 Using theHabonim Compact spring return actuator fitted witha handle switches for on-off SERIESThe 77/78 Series are HABONIM FLANGED full bore ball valves in pressure rating of PN16 andPN40. Ideal for conditions which require maximum flow capacity with minimum pressure drop,HABONIM full bore valves offer tight shutoff, long service life and high durability with exceptionalperformance in many service applications under the most severe working Safe ValvesFire Safe valves are designed and tested to therequirements of API 607 4th Edition and to BS 6755 Part 2 specifications. valves for fire safe applicationare identified by the prefix "AF".

8 Certificates for FireSafe valves , if necessary, - should be be provided upon sealingAll fire safe valves are fitted with flexible graphitebody and stem valves contain soft seat rings. In the event offire, a secondary metalic machined ring comes incontact with the ball and prevents leakage throughthe VALVE port. The stem incorporates a machinedring shaped surface which will prevent leakage, oncethe thrust seal has been burned 400450500550600 650 F-30050100150200250300350 CTemperaturebarlb/in20 Pressurebar501020304054 Pressure / Temperature Graph0100200300400500600700800 Class 150 CF8 MThe pressure/ temperaturerating is determined by thevalve flanges and by theseat rating.

9 Temperatureranges from -48 C to300 C (-54 F to 572 F).lb/in2 Class 150 WCBTRPTRPV irgin PTFEG lass Filled PTFEC arbon Filled PTFEO ther seats are available on OptionsFugitive Emissionwith 'Compact' actuatorSteam JacketsExtendedGear OperatorSome of the various VALVE options and accessoriesthat Habonim has available are shown below. Formore information and other options, consult torque figures were determined from controlledlaboratory tests and should be used as guidance consult with factory for specific HandleCv- flow in US GPM, pressure in psiKv- flow in m3/hr, pressure in barValve flow rates are determined in full open positionwith water temperature of 15 C (60 F )

10 VALVE Cv ValuesFLOWCOEFFICIENTSVALVESIZE152025405 080100150200 CvKv305010025048013002400540010000264386 2164141120207046608620mmValve Torque figures90160450110080100150200 SIZE WCBPN16 300 CF8 MPN40 300 WCBPN40 WCB377/78 *DA* *DA*SR1852022132422352472752953233464154 69347369440493436486539555608677/78 SERIESMANUAL AND PNEUMATIC OPERATED *DA *SRFGH JECDBBDCEBDCEDFCBH JGEBCBEEDD* DA is Double Acting actuator * SR is Spring Return actuator* All dimensions on this page are in - DN200 valves withManual GearOperator1001525DN15 - DN25 valves with theCompactPneumaticActuator2040805010015 0200DN40 - DN200(11/2" - 8") Valveswith the CompactPneumaticActuator80150100200DN80 - DN 200 valves withDeclutchable GearOperators and theCompactPneumaticActuator477/78 SERIESM5M5M5 VALVESIZEPORTDIAA mminmminmmin151/2"3/4"201" (F03) (F04) (F04) "UNF7/16"UNF7/16" WEIGHT kg.