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FLOATING BALL VALVES - CNC Flow Control

ball ValvesFLOATING ball VALVESFIGURE NUMBER CODING CHART DESIGN STANDARDS Item Standard Shell Wall Thickness Class 150, 300 and 600 ANSI Pressure Temp Rating ANSI Pressure Test Class 150, 300 and 600 API 598 Face to Face Dimensions ANSI End Flange Dimensions ANSI Mounting Pad Class 600 ISO 5211 Visual Casting Inspection MSS SP-55 Fire Test API 607 6th Edition & API 6 FAGeneral Design Class 600 ANSI & API 6 DMaterial Requirements NACE MR0175 Latest EditionQuality Control API 6 DValve Design & Construction API 608 QUALITYFORCE Valve quality is guaranteed by the strictest adherence to the ISO 9000 and API Q1 audited quality stan-dards. We at FORCE Valve have dedicated ourselves to providing the highest quality valve products to meet our customers expectations. FORCE VALVES are manufactured in strict accordance with all applicable ANSI, API and other standards.

FLOATING BALL VALVE FEATURES General FORCE floating ball valves are designed in accordance with API 608 or ISO17292(BS5351) for ANSI Class ratings 150 to 2500,

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Transcription of FLOATING BALL VALVES - CNC Flow Control

1 ball ValvesFLOATING ball VALVESFIGURE NUMBER CODING CHART DESIGN STANDARDS Item Standard Shell Wall Thickness Class 150, 300 and 600 ANSI Pressure Temp Rating ANSI Pressure Test Class 150, 300 and 600 API 598 Face to Face Dimensions ANSI End Flange Dimensions ANSI Mounting Pad Class 600 ISO 5211 Visual Casting Inspection MSS SP-55 Fire Test API 607 6th Edition & API 6 FAGeneral Design Class 600 ANSI & API 6 DMaterial Requirements NACE MR0175 Latest EditionQuality Control API 6 DValve Design & Construction API 608 QUALITYFORCE Valve quality is guaranteed by the strictest adherence to the ISO 9000 and API Q1 audited quality stan-dards. We at FORCE Valve have dedicated ourselves to providing the highest quality valve products to meet our customers expectations. FORCE VALVES are manufactured in strict accordance with all applicable ANSI, API and other standards.

2 Every valve is tested and documented to the API 598 and API 6D testing requirements. Our VALVES are manufactured to comply with NACE standards with complete MTR TYPEBOREPRESSURE CLASSBODY MATERIALTRIM MATERIALSEAT MATERIALEND CONNECTIONOPERATORBU1 PIECE ball VALVE1 FULL1 CLASS 150AA216-WCB(A105)ACS+ENPAPTFE1 RFEELECTRIC ACTUATORBF2 PIECE ball VALVE2 REDUCED2 CLASS 300BA351-CF8(F304)B304 BRTFE (GLASS)2 RTJBN3-WAY ball VALVE (90 )3 CLASS 600CA351-CF8M(F316)C316 CRTFE (CARBON)PPNEUMATIC ACTUATORBY3-WAY ball VALVE (120 )4 CLASS 900DA351-CF3(F316L)D304 LDSUPER TEFLON B6AF6A ball VALVE5 CLASS 1500EA351-CF3M(F316L)E316 LEPFAGGEAR OPERATORBFMMETAL SEAT ball VALVEFA351-CN7 MFALLOY 20 FPEEKBFCCRYOGENIC ball VALVEGA217-WC1G410 GNYLONBBARE STEMBPPOCKETLESS ball VALVEHA217-WC6(F11)QDUPLEXHMETALLLEVERBJ STEAM JACKETJA217-WC9(F22)

3 RMONELIPCTFEKA352-LCCSHASTELLOYJDEVLON LA352-LC2T TITANIUMKGRAPHITEMA352-LC3 XOTHERXOTHERNA352-LCB(LF2)PA217-C5 QDUPLEXRMONEL SHASTELLOY TTITANIUMUINCONEL XOTHERSPECIFICATIONS Full Bore & Reduced Bore Metal to Metal Construction FLOATING ball Design Lip Seal or Plate Seal Locking Device NACE Standard Blow-Out Proof Stem Fire Safe Design / Non Fire Safe Design Flexible Cavity Relief Seats Two Radius of ball Edge for Long Life Cycle Anti-Static Grounding Device Double D Stem ISO Mounting Pad APPLICABLE SEAT MATERIALS PTFE RTFE (15% Glass Filled) RTFE (25% Carbon Filled) Super Teflon (TFM1600) PFA Seat PEEK Seat Nylon Seat Metal PCTFE Devlon Graphite Other materials can be supplied upon requestISO mounting padInvestment casting or shell molded castingsMaterials of construction to meet NACE requirementsBlow-out proof stem Open & closed locking device integral with travel stopAdjustable multi-ring packingFire safe tested to the requirements of API 607 4th EditionFlexible cavity-relief seatsCaptured spiral wound gasket with secondary metal to metal body sealingSplit body construction for easy maintenance3 FLOATING ball VALVE FEATURESG eneralFORCE FLOATING ball VALVES are designed in accordance with API 608 or ISO17292(BS5351) for ANSI Class ratings 150 to 2500, Nominal sizes from 1/2 to 12.

4 VALVES have been designed for use with various combinations of materials such as: Carbon Steel, Low Carbon Steel, Special Alloy, Stainless Steel, Monel, Joint ConstructionThe one piece unibody end entry design, graphite ring or o-ring, Viton (upon request) seals ensure absolute seal integrity. The two piece bolted body designs include a tight toleranced overlapping metal fit between the body and the adapter to minimize any possibility of movement due to pipeline stress. A special high temperature spiral wound stainless steel / grafoil filled gasket is utilized for absolute seal. This gasket is encapsulated by the body and adapted on all four sides. Body and adaptors are dimensioned for metal contact to ensure correct gasket Proof StemStem is made separately from the ball , blow-out proof design with suitable PTFE and graphite rings and antistatic device.

5 The lower end of the stem is designed with an integral collar to be blowout-proof. It also functions as the backseat for assured stem sealing. (Fig. 1)Anti-Static DeviceAll FLOATING flanged ball VALVES include dual grounding systems from stem to ball and stem to body. Valve test-ing to ISO17292(BS5351) was performed for all sizes, and witnessed by a third party inspection company. An antistatic feature is provided to ensure electrical continuity for as-sured stem sealing. (Fig. 2)Top WorksStem head design provides mounting of the lever handle always in parallel to the flow passage. Facility for mounting a locking device for prevention of accidental valve operation is provided (Fig. 3) QUALITYFORCE Valve quality is guaranteed by the strictest adherence to the ISO 9000 and API Q1 audited quality standards. FORCE VALVES are manufactured in strict accordance with all applicable ANSI, API and other standards.

6 Every valve is tested and documented to the API 598 and API 6D testing requirements. Our VALVES are manufactured to comply with NACE standards with complete MTR deviceBallGland flangeLockFig. 1 Fig. 2 Fig. 34 Fire SafetyAll fire-safe VALVES conform toAPI 607 and API 6FA standards. When a fire occurs, compo-nents such as seat ring, stem back seat, stem packing and mid-flange gasket (which are made of non-metallic material such as PTFE) can be broken or s metal to metal back-up feature will Control both interal and external of Life Special consideration was devoted to the attainment of enhanced life and operation of our valve throughout design, development, testing and manufacturing designs combined with the selection of advanced materials are such that long periods of inactivity should not affect the operations of effiiciency.

7 Contact between ball and valve shellStemPackingBodyGasketBallContact between stem and valve shellFig. 5 (Before Fire) Fig. 6 (After Fire) Metal-to-metal contactFig. 7 (Before Fire) Fig. 8 (After Fire) Metal-to-metal contactFig. 9 (Before Fire) Fig. 10 (After Fire) Metal-to-metal contactValve shell coupling flanges of split body designBodySealBody capBody capGasketBodyBodyBallBallBodyStemPacking BodyGasketBall5 PARTS LIST AND MATERIAL SPECIFICATIONS (TYPICAL) MODEL BU SteelStainless Steel1 Body1A216-WCBA351-CF8M2 Retainer1A216-WCBA351-CF8M3 Ball1A351-CF8MA351-CF8M4 Stem1A276-316A276-3165 Gland1A276-304A276-3046 Gland Flange1A351-CF8A351-CF87 Stopper1A240-304A240-3048 Handle1 Ductile Cast IronDuctile Cast SteelStainless Steel 9 Thrust Washer1 PTFEPTFE10 Gland Packing1 SetGraphite+Carbon FiberGraphite+Carbon Fiber PTFE11 Seat2 TFM1600 TFM160012 Gasket1 Graphite Graphite 13 Gasket1 PTFEPTFE14 Stem Bearing1 SetRTFERTFE15 Handle Bolt1 SetA193-B8A193-B816 Gland Bolt2A193-B8A193-B88212131131114914 10567168156 ENGINEERING DATAMODEL BU Pressure/ Temper ature Ratings for Model BU7 Estimated Torque Data for Model BUSeat Material: Reinforced PTFE.

8 When selecting an actuator, add a 25% safety factor to the required torque or contact us directly for exact to 100 200 300 400 500 600 650 Temperature (F )ASME (2009)RATINGS FOR GROUP MATERIALS (WCB) ASME (2009) RATINGCLASS 1500 CLASS 900 CLASS 600 CLASS 300 CLASS 150 Pressure (PSI) INN,mVALUESIZE2 3 1 4 8 6 1 1/2 10 12 (150 lb only)PARTS LIST AND MATERIAL SPECIFICATIONS (TYPICAL) MODEL BF SteelStainless Steel1 Body1A216-WCBA351-CF8M2 Retainer1A216-WCBA351-CF8M3 Ball1A351-CF8MA351-CF8M4 Stem1A276-316A276-3165 Gland1A276-304A276-3046 Gland Flange1A351-CF8A351-CF87 Stopper1A240-304A240-3048 Handle1A283-D, A5369 Thrust SteelStainless Steel10 Gland Packing1 SetGraphite+Carbon FiberGraphite+Carbon Fiber11 Seat2 TFM1600 TFM160012 Gasket1316 Hoop+Graphite316 Hoop+Graphite13 Stem Bearing1 RTFERTFE14 Cap Bolt1 SetA193-B7A193-B815 Cap Bolt Nut1 SetA194-2HA194-816 Gland Bolt2A193-B7A193-B817 Handle Bolt1A193-B8A193-B8212151131114149131056 7161788 ENGINEERING DATA MODEL BF Pressure/ Temper ature Ratings for Model BFEstimated Torque Data for Model BF Class 150, 300, 600 Seat Material: Reinforced PTFE.

9 When selecting an actuator, add a 25% safety factor to the required torque. For exact torque information, contact PRESSURE PSITOURQUE INCH POUNDSVALVE (RB4 )2 (RB3 )4 (RB6 )1/2 (150#, 300#)6 (RB8 )10 (150#)8 (150#, 300#)1 (RB1 1/2 )3/4 (RB1 )1 1/2 (RB2 )025050075010001250150017502000225025002 75030003250350037504000-20 to 100 200 300 400 500 600 650 Temperature (F )ASME (2009)RATINGS FOR GROUP MATERIALS (WCB) ASME (2009) RATINGCLASS 1500 CLASS 900 CLASS 600 CLASS 300 CLASS 150 Pressure (PSI)NylonSeatRTFEPTFETFM1600 TFM1600 PEEKDEVLONDEVLONV itonBUNAFLOATING ball VALVES ANSI 150 & 300BU SeriesReduced bore: sizes 1-1/2 to 12 For pipeline, oilfield or process IndustryNPS 1 1/222 1/234681012d(Bore) Value1061532763174498991,1803,2774,350 CLASS 150 DIMENSIONS Units : inch / mmNPS1 1/22346810d(Bore) 325Cv Value1061563615331,0391,4023,277 CLASS 300 DIMENSIONS Units : inch / mm Standard Materials Body: Carbon Steel (WCB, LCB) Stainless Steel (CF8, CF8M) ball : Stainless Steel (CF8, CF8M) Stem: SS304, SS316 Seats: PTFE, RTFE, Modified TFE, TFM1600HL10 FLOATING ball VALVES ANSI 150 & 300BF SeriesFull bore: sizes 1/2 to 12 For pipeline, oilfield or process IndustryStandard Materials Body: Carbon Steel (WCB, LCB) Stainless Steel (CF8, CF8M) ball : Stainless Steel (CF8, CF8M) Stem: SS304, SS316 Seats: PTFE, RTFE, Modified TFE, TFM1600 Standard Materials Body: Carbon Steel (WCB, LCB) Stainless Steel (CF8, CF8M) ball : Stainless Steel (CF8, CF8M) Stem: SS304, SS316 Seats: RTFE, Nylon, PEEK, TFM1600 Standard Materials Body.

10 Carbon Steel (WCB, LCB) Stainless Steel (CF8, CF8M) ball : Stainless Steel (CF8, CF8M) Stem: SS304, SS316 Seats: Nylon, Devlon, PEEKCLASS 150 DIMENSIONS Units : inch / mmCLASS 300 DIMENSIONS Units : inch / mmCLASS 600 DIMENSIONS Units : inch / mmCLASS 900 & 1500 DIMENSIONS Units : inch / mmFLOATING ball VALVES ANSI 900 & 1500 BF SeriesFull bore: sizes 1/2 to 2 For oilfield or process IndustryNPS 1/23/411 1/222 1/234681012d(Bore) Value26611132704707401,2502,2505,2009,55 015,05023,050 NPS1/23/411 1/22346810d(Bore) Value26611132704701,1002,1505,1509,45015 ,050 FLOATING ball VALVES ANSI 600BF SeriesFull bore: sizes 1/2 to 6 Reduced bore: sizes 2 to 8 For oilfield or process IndustryNPS 1/23/411 1/22X 1 1/223X23X34X34X46X46X68x6d(Bore) Value2144752391654502501,0506501,9008404 ,6502,200 NPS1/23/411 1/22d(Bore) Value143460180380 HLHLHLHL11 MATERIAL FOR SEALING AND SEAT INSERTM aterialGeneral Temperature RangeUSE / CharacteristicsNot Recommended forPropertiesFM (Viton A)-13 F - 400 F (- 25 C ~ 204 C)aliphatic hydrocarbons (petro-leum oil, mineral oil/grease, fuel oils, butane, propane, natural gas), aromatic hydrocarbons (benzene, toluene), chlorinated hydrocarbons, high vacuum, most acids/chemicalsbrake fluid with glycol base, ammonia gas, amines, alkalis, acetone, skydrol, ethyl acetate, superheated steam, polar sol-vents (ketone, acetone, acetic acid, etc)


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