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FLUID CAPACITY CHART

FLUID CAPACITY CHARTE2004 Volkswagen of America, rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen of America, Inc., its affiliated companies and its licensors. All rights arereserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any formor by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of /VEHICLEENGINE OIL (Rev 11/04)MANUAL TRANS. (Rev 11/04)AUTOMATICTRANS. DIFFERENTIALAUTOMATIC TRANS. COOLING SYSTEM POWERSTEERINGWINDSHIELDWASHERA/C REFRIGERANTR-134aA/C REFRIGERANT OIL Jetta/GolfGTIJ ettaWagonR322004w/filter (AWP) ( qt) TDI PD(BEW) ( qt) (BEV,BBW) ( qt) (BDF) ( qt) (BJS) ( qt) ( qt) ( qt) ( qt)Rear Final ( qt)Haldex ( )refill: ( )Use G 052 275 A101 MNew fill: ( qt)Refill: ( qt)09 ANew fill: L( qt)See VESISfor filling afterrepairswith trans 02 MNew fill: ( qt)See VESIS for fillingafter repairswith trans 09 ACapacity included withAutomatic TransmissionSee VESIS for fillingafter T (AWP) ( qt) (BEW) ( qt) (BEV,BBW) ( qt) (BDF) ( qt) (BJS)

FLUID CAPACITY CHART E 2004 Volkswagen of America, Inc. TRANS.¢

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Transcription of FLUID CAPACITY CHART

1 FLUID CAPACITY CHARTE2004 Volkswagen of America, rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen of America, Inc., its affiliated companies and its licensors. All rights arereserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any formor by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of /VEHICLEENGINE OIL (Rev 11/04)MANUAL TRANS. (Rev 11/04)AUTOMATICTRANS. DIFFERENTIALAUTOMATIC TRANS. COOLING SYSTEM POWERSTEERINGWINDSHIELDWASHERA/C REFRIGERANTR-134aA/C REFRIGERANT OIL Jetta/GolfGTIJ ettaWagonR322004w/filter (AWP) ( qt) TDI PD(BEW) ( qt) (BEV,BBW) ( qt) (BDF) ( qt) (BJS) ( qt) ( qt) ( qt) ( qt)Rear Final ( qt)Haldex ( )refill: ( )Use G 052 275 A101 MNew fill: ( qt)Refill: ( qt)09 ANew fill: L( qt)See VESISfor filling afterrepairswith trans 02 MNew fill: ( qt)See VESIS for fillingafter repairswith trans 09 ACapacity included withAutomatic TransmissionSee VESIS for fillingafter T (AWP) ( qt) (BEW) ( qt) (BEV,BBW) ( qt) (BDF) ( qt) (BJS) ( qt) ( qt)use hydraulicoil G 002 012Do not ( )Use concentratedZVW 177901/903/904/906 Windshieldwasher containeralso serves rearwasher onwagons750+50 g(26+ oz)135+15 cc( + fl.)

2 Oz) ENGINE OIL:Approximate quantities!Use petroleum or synthetic based oils meeting following requirements:Either VW502 00,VW500 00 or VW501 01,ACEA A3, API service SJ. (TDI--PD)Use ONLYVW 505 01, ACEA B3/B4. Use viscosity 5W40 or if not available t overfill! Overfilling can cause misfireDTC s to be stored in Engine Control Module (ECM) -J220-. To prevent overfilling, add less than CAPACITY , start engine,let run until engine operatingtemperature is approx. 60_C (140_F), turn OFF ignition, wait approx. 3 minutes, check dipstick, then fill to MAX. See Repair Manual for enginesonly:After changing oil and filter, start and run engine at idle til oil pressure light goes out. DON T rev eng, this could cause damage/ failure of turbocharger. MANUAL TRANS:02J:Use mineral oil, SAE 75W90, Part No. G 052 726 A2,02M,02Y:Use synthetic oil SAE 75W90, Part No. G 052 171 A2. AUTOMATIC TRANS: Use VW ATF, Part No. G 052 162 A2(1 liter container) for 01M trans, G 052 990 A2(1 liter container) for 09A Life-time filling, newfill quantity is for reference only.

3 Only replace after repair ( when removing oilpan). See Repair Manual (VESIS) for details. DIFFERENTIAL AUTOMATIC TRANS: Use synthetic gear oil, SAE 75W90, Part No. G 052 145 S2(1 liter container) . Life-time filling, new fill quantity is forreference only. Only replace after repair. See Repair Manual (VESIS) for details. COOLING SYSTEM: Use only phosphate-freecoolant G 012 A8F A4,PURPLE NOT INTERCHANGE OR MIXolder G11(ZVW 237 105), can result in serious damage to the , it may be mixed with ZVW 237 G12, PINK protection is required downto approximately -25_C (-13_F). In countries with arctic climates, frost protection is required down to approximately --35_C(--31_F). The anti-freeze ratio mustbe a minimum of 40%, as otherwise frost protection is reduced. The recommended mixture ratio is 50:50. If greater frost protection is required (very cold climates),theamount of G 012A8F A4canbeincreased, but only upto60%. This provides frost protectiontoapprox.

4 -40_C(--40_F). Donot reducethecoolantconcentrationby adding water, even in warmer seasons and in warmer countries, as cooling effectiveness will be reduced. A/C REFRIGERANT OIL: Use PAG oil, Part No. G 052 154 A2 w/ Sandon comressor, (G052 300A2, or G 052 w/Zexel compressor) with : Part numbers are for reference only. Always check with your Parts Dept. for the latest parts CAPACITY CHARTE2004 Volkswagen of America, rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen of America, Inc., its affiliated companies and its licensors. All rights arereserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any formor by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of /VEHICLEENGINE OIL (Rev 11/04 MANUAL TRANS.)

5 (Rev 11/04)AUTOMATICTRANS. DIFFERENTIALAUTOMATIC TRANS. COOLING SYSTEM POWERSTEERINGWINDSHIELDWASHERA/C REFRIGERANTR-134aA/C REFRIGERANT OIL NewBeetle2004w/filter (AWP/AWV) ( qt) TDI PD(BEW) ( qt) (BEV) ( qt) ( qt) ( qt)01 MNew fill: ( qt)Filled for life09 GNew ( qt)Filled for life02 ENew ( qt)Refill after re- ( qt)See VESISfor filling afterrepairs01 MNew fill: ( qt)Filled for VESIS for fillingafter repairs09 GIncluded in trans. fill02 (AWV/AWP) ( qt) (BEW) ( qt) (BEV) ( qt) L( oz)Use hydraulicoil G 002 012Do not ( qt)Use concentratedZVW 177901/903/904/906700+50 g( + oz)135 cc( + fl. oz) ENGINE !Use petroleum or synthetic based oils meeting following requirements:Either VW502 00,VW500 00 or VW501 01, service Only useVW 505 01, ACEA B3 viscosity 5W40 if available, 5W30 if not available. Do not overfill! Overfilling engine oil cancause misfire DTC s to be stored in ECM (J220).

6 To prevent overfilling, add approx. less than CAPACITY , start engine and let run until engine operating tempis approx. 60_C (140_F), turn OFF ignition, wait approx. 3 minutes, check dipstick, then fill to MAX. See Repair Manual for engines only:Afterchanging oil & filter, start & run engine at idle till oil pressure light goes out. DON T rev engine, this could cause damage/ failure of turbocharger. MANUAL TRANS:02J:Use mineral oil, SAE 75W90, Part No. G 052 726 A2,02M:Use synthetic oil, SAE 75W90, Part No. G 052 171 A2. : Use VW ATF, Part No. G 052 162 A2(1L). Life-time filling, new fill quantity is for reference only. Only replace after repair ( when removingoil pan). See VESIS for details. Use G 055 025 A2 for 09G. Use G 052 182 A2 for 02E Trans. DIFFERENTIAL : Use synthetic gear oil, SAE 75W90, Part No. G 052 145 A2(1L). Life-time fill, new fill qty is for ref. only. Only repl. after repair. COOLING SYSTEM: Use phosphate-free coolant G 012 A8F A4, PURPLE NOT INTERCHANGE OR MIXG11(ZVW237 105),GREEN COLOR.

7 Thiscan result in serious damage to , it may be mixed with ZVW 237 G12, PINK protection is req. down to approx. -25_C (-13_F).In areas with arctic climates, frost protection is req. down to approx. --35_C(--31_F). The coolant ratio must be a min. of 40%, as frost protection is reduced. Therecommended mixture ratio is 50:50. If greater frost protection req. (very cold climates), the amount of G 012 A8F A4 can be increased, but only up to 60%.Thisprovides frost protection to (--40_F).Don t reduce concentration by adding water, inwarmer seasons/countries,cooling effectiveness will be reduced. A/C REFRIGERANT OIL: Use PAG oil, Part No. G 052 154 A2 w/Sandon : Part numbers are for reference only. Always check with your Parts Dept. for the latest parts CAPACITY CHARTE2004 Volkswagen of America, rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen of America, Inc.

8 , its affiliated companies and its licensors. All rights arereserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any formor by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of /VEHICLEENGINE OIL (Rev 11/04)MANUAL TRANS. (Rev 11/04)AUTOMATICTRANS. DIFFERENTIALAUTOMATIC TRANS. COOLING SYSTEM POWERSTEERING WINDSHIELDWASHER A/C REFRIGERANTR-134aA/C REFRIGERANTOIL (AWV) ( ) (BGD) ( qt) ( ) ( qt)09 GInitial fill: ( qt)Filled for life,no VESISfor filling afterrepairsCapacity included withAutomatic VESIS forfillng (AWV) (BGD) ( qt) ( ) ( qt)700+50 g( + oz)135 cc( + fl. oz) ENGINE OIL:Approximate quantities!Use petroleum or synthetic based oils meeting following requirements:Either VW502 00,VW500 00 or VW501 01,ACEA serviceSJ.

9 Useviscosity 5W40if available, 5W30if not available. Do not overfill! Overfillingengine oil can causemisfire DTC s to bestored inEngineControl Module (ECM) -J220-. To prevent overfilling, add approx. less than CAPACITY , start engine and let run until engine operating temperature is (140_F), turn OFF ignition, wait approx. 3 minutes, check dipstick, then fill to MAX. See Repair Manual for engines only:After changingoil & filter, start & run engine at idle till oil pressure light goes out. DON T rev engine, this could cause damage/ failure of turbocharger. MANUAL TRANS:02J:Use mineral oil, SAE 75W90, Part No. G 052 726 A2,02M:Use synthetic oil, SAE 75W90, Part No. G 052 171 A2. AUTOMATIC TRANS: Use VW ATF, Part No. G 055 025 A2(1 liter container). Life-time filling, initial fill quantity is for reference only. Only replace after repair( when removing oil pan). See Repair Manual(VESIS) for detailson filling after repair.

10 DIFFERENTIAL AUTOMATIC TRANS: Combined with Automatic Transmission. See Repair Manual(VESIS) for details on filling after repair. COOLING SYSTEM: Use only phosphate-freecoolant G 012 A8F A4,PURPLE NOT INTERCHANGE OR MIXolder G11(ZVW 237 105), can result in serious damage to the , it may be mixed with ZVW 237 G12, PINK protection is required downto approximately -25_C (-13_F). In countries with arctic climates, frost protection is required down to approximately --35_C(--31_F). The anti-freeze ratio mustbe a minimum of 40%, as otherwise frost protection is reduced. The recommended mixture ratio is 50:50. If greater frost protection is required (very cold climates),theamount of G 012A8F A4canbeincreased, but only upto60%. This provides frost protectiontoapprox. -40_C(--40_F). Donot reducethe coolant concentrationby adding water, even in warmer seasons and in warmer countries, as cooling effectiveness will be reduced.


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