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FMC Subsea Pumping - Gas/Electric Partnership

Direct Drive Systems4/15/2013 FMC Subsea PumpingOffshore Power and Rotating EquipmentApril 20131 Direct Drive Systems4/15/2013 Agenda Subsea pumps by technology and power Multiphase motors and pumps Key Technologies Motor Barrier fluid hydraulic bundle FMC Technologies is the leader in Subsea systems integration Collaborating with Sulzer Pumps Ltd. and acquired Direct Drive Systems to provide integrated multiphase boosting systems 2 Direct Drive Systems4/15/2013 Subsea pump units by technology2251472863021580 102030405060 ESPH elico-axialTech not selected/installedCentrifugalTwin ScrewHybrid H-ASource: INTECSEA-OffshoreFMC Technologies installed 1994 2012 FMC integrating 34% of the MPP installations for 18 years Vertical integration best practices focus on safety, simplicity, efficiency, barrier fluid system , service & support3 Direct Drive Systems4/15/2013 Subsea pumps by power - all years OfferingSSPMM6 Concept15,000 OfferingSource: INTECSEA-Offshore1994-201293 units.

4/15/2013 Direct Drive Systems 11 Hydraulic • Pump performance on single phase and two phase complete • High boost (+100 bar dP) confirmed Cooling • Sufficient margin on design to accommodate higher losses and provide

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Transcription of FMC Subsea Pumping - Gas/Electric Partnership

1 Direct Drive Systems4/15/2013 FMC Subsea PumpingOffshore Power and Rotating EquipmentApril 20131 Direct Drive Systems4/15/2013 Agenda Subsea pumps by technology and power Multiphase motors and pumps Key Technologies Motor Barrier fluid hydraulic bundle FMC Technologies is the leader in Subsea systems integration Collaborating with Sulzer Pumps Ltd. and acquired Direct Drive Systems to provide integrated multiphase boosting systems 2 Direct Drive Systems4/15/2013 Subsea pump units by technology2251472863021580 102030405060 ESPH elico-axialTech not selected/installedCentrifugalTwin ScrewHybrid H-ASource: INTECSEA-OffshoreFMC Technologies installed 1994 2012 FMC integrating 34% of the MPP installations for 18 years Vertical integration best practices focus on safety, simplicity, efficiency, barrier fluid system , service & support3 Direct Drive Systems4/15/2013 Subsea pumps by power - all years OfferingSSPMM6 Concept15,000 OfferingSource: INTECSEA-Offshore1994-201293 units.

2 41 units: 47 units: OfferingFMC offering one qualified 5,000 psi motor designThree motor rotor diameters to optimize efficiency4 Direct Drive Systems4/15/2013 Subsea pumps by technologySource: INTECSEA-Offshore0501001502002503000 102030405060708090100 Differential Head Pressure (bar)GVF (%) at suction conditionGVF vs differential pressureOperational and conceptual capabilitiesCentrifugalHelico-axialHybri d centrifugal-helico-axialTwin screw Wet gas compressorDry gas compressor5 Direct Drive Systems4/15/2013 Motor/pump design cross sectionFilterMotorROV panelPenetratorsCoolerBarrier fluid pipe workBalance lineDischarge nozzlePT/TT sensorsPumpCouplingMechanical sealsBalance drumThrust bearingsBarrier fluid manifoldSuction nozzle18 ft26T wt8 ft6 Direct Drive Systems4/15/2013 Key technologies Permanent magnet motor High efficiency Synchronous motor performance.

3 3 x 'air gap' and small diameter PM rotor increase efficiency ~10% liberating surface power for other uses High Speed Selections at 5,000rpm with 6,000rpm capability allow for changes in production and GVF Sealed Cable wound stator and carbon sleeve rotor allow use of more environmental friendly water-based barrier fluid Eliminates Subsea moisture control systems because barrier fluid is not part of motor insulation system Modular constructionallows same motor and unit concept for all pump types7 Direct Drive Systems4/15/2013 Key technologies Barrier fluid system Purpose Protects motor from process fluid Motor cooling Lubrication of seals and bearings Features Environmentally friendly barrier fluid (Water/Glycol)

4 Pure mechanically-based system Reduced complexity No control system delay Redundant system Components Topside hydraulic pressure unit (HPU) Subsea regulation mechanical valves8 Direct Drive Systems4/15/2013 Key technologies Pump hydraulic bundle 10 years Experience Sulzerbuilding and installing helico-axial technology for over 10 years Tolerant Large axial flow path and clearances tolerate large particles and sand production High Speed Compressor-style assembly guarantees machine balance Resistant SUME HVOF coatings provide combination of corrosion and erosion resistance Thrust Balance piston application in multi-phase flow unique to Sulzer over 10 years 9 Collaboration 2006 - Sulzer Pumps sanctions R&D activity into Subsea Pumping 2008 - Joint development agreement with FMC Technologies

5 Develop a Subsea pump module to meet market requirements Completion for qualification of first prototype 2012 FMC Technologies and Sulzer Pumps enter long-term exclusive supply agreement10 Collaboration Scope of supply Integration into Subsea station Pipe connection Wet mateable connector Pump motor unit control system Drive system including umbilical High pressure barrier fluid supply unit Pump motor unit ROV panel Control logic Penetrator (same make as wet mateable connector) Instrumentation attached to pump11 Direct Drive Systems4/15/2013 hydraulic Pump performance on single phase and two phase complete High boost (+100 bar dP) confirmedCooling Sufficient margin on design to accommodate higher losses and provide cooling flexibilityMechanical Motor and pump integrated system is predictable and stableElectrical VSD starting / running algorithm confirmed Long step out simulations confirmed Motor power at step loading confirmedPressurizing Overpressure limits tested Mechanical seal leakage rate as expectedSubsea QualificationTest summaryTotal 2013 unit running time: 1,000 h, 250 start/stops12 Direct Drive Systems4/15/2013 Summary FMC Technologies is the leader in Subsea systems integration Collaborating with Sulzer Pumps Ltd.

6 And acquired Direct Drive Systems to provide integrated multiphase Pumping systems Key technologies Motor: efficiency, speed, modular Barrier fluid: environmentally friendly, eliminates moisture control hydraulic bundle: experience, tolerant, balanced and resistantFMC Integration marinizing best of all technologiesDirect Drive Systems4/15/2013 Thank you


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