For: API S53 Well Control Equipment - SafeOCS

1 Rev1 March 13,2017 RAPID-S53 Reliability and Performance InformationDatabaseFor:API S53 well Control EquipmentGuidance Document2 RELIABILITY AND PERFORMANCE INFORMATIONDATABASE FOR API S53 well Control EQUIPMENTGUIDANCE DOCUMENTT able of and and Owner s Reporter Failure Cause Options, Definitions and Owner s Super-User Factor Immediately and Share Lessons AND PERFORMANCE INFORMATIONDATABASE FOR API S53 well Control EQUIPMENTGUIDANCE DOCUMENTAPPENDIX INPUT s Analysis Review or an RCFA AND PERFORMANCE INFORMATIONDATABASE FOR API S53 well Control EQUIPMENTGUIDANCE and documentapplies tothe owner ofblowout prevention Equipment for drilling wellswhenreporting Equipment scope has been expanded to include all APIS53 equipmentcomponents.

2 Auxiliary Equipment (Drillstring valves and gas separation Equipment ) BOP Stack BOP Controls (Primary, Secondary and Emergency) Choke Manifold Equipment Diverter System (Although this is not included in API S53, it is too closely related to notinclude it here) Riser System (The riser system is included because of the choke and kill lines and it does notmake sense to only include those lines and not the Equipment that carries document has been developedwith the intentof providinginstructions and definitions toproducea standardizedindustryreliability and performance :Somethingthat initiates, shapes or influences Immediately Known:When there is a high degree of certainty in the failurecause, the failure report described in Section 3 iscompleted describing the failure and defining the rootcause based on inspection and maintenance personnelexperience and Action:An action, whichistaken to correct a failureand/orthe failure AND PERFORMANCE INFORMATIONDATABASE FOR API S53 well Control EQUIPMENTGUIDANCE DOCUMENTE ffect:An event or condition that is causedby another eventor :Information, data and/or items gathered whichdirectlyrelate to,orhave been,affected by.)

3 A condition that prevents thecomponentfromoperating as designed.(A leaking O-ring is a failure even if the piston that itshould seal can fully stroke) Five-Whys Analysis:A question-answer process used to explore therelationships between Cause and Effect underlying aspecific Cause:Is the cause (condition or action) that begins acause/effect chain that ends ina componentdefect orfailure. If corrected would prevent reoccurrence ofthe event (under investigation) and Cause Failure Analysis:Acomprehensive systematic investigation processundertaken to identify Physical, HumanFactorsandSystemicroot causes ofa Matter Expert:Person or persons with an in-depth knowledge of asubject of interest.

4 Such knowledge will have beengained through direct and practical dealings withsubject matter of :An internal assessment of the possible and probablelocal root cause of the component failure reviewed byan SME with the intent of recommendingintermediate actions or changes to reduce theprobabilityof AND PERFORMANCE INFORMATIONDATABASE FOR API S53 well Control EQUIPMENTGUIDANCE Petroleum InstituteLMRPL ower Marine RiserPackageBOPB lowout PreventerNPTNon-Productive TimeBWMB etween Wells MaintenanceOEMO riginal Equipment ManufacturerBSEEB ureau of Safety and EnvironmentalEnforcementRCFARoot Cause Failure AnalysisBTSB ureau of Transportation StatisticsRWPR ated Working PressureHSEH ealth.

5 Safety and EnvironmentSFIS kipsteknisk ForskningsinstituttIADCI nternational Association of DrillingContractorsSMES ubject Matter ExpertJIPJ oint Industry ProjectQA/QCQuality Assurance/Quality Control7 RELIABILITY AND PERFORMANCE INFORMATIONDATABASE FOR API S53 well Control EQUIPMENTGUIDANCE Owner s Reporter is a report required?Afailure reportshall becreatedfor each failure of anycomponentofAPI 53 Equipment ,whetherthere isNPTor database was designed to trend failures to allow us to focus onproblemareas and the policy was rigid in that if we do not report all failures then we are the benefit of hindsight,we can acknowledge that this wastoo rigid.

6 In the beginning,wereported, for example, a choke valve as afailure if it did not hold a test even if a single open/closecycle was sufficient to correct this. While we do not condone many repeated cycles to try and achievea successful test, we have to accept that a foreign body could prevent the full closure ofthe valve andclearing this with a single function cycle is not an Equipment should, however, continue to report failures that come to light during maintenance and testingas well as during operation, but replacement of a ram packer, for instance, because you do not expectit to last the next well , is not a failure; it is simply report should be created, and submitted, as soon as possible after the event is to complete a report?

7 Loginto the site using the credentials that have been sent to you in the site first time only, go to:My Profile(top right corner) Change Your PasswordandSave :MANAGE WELLthe Manage WellThen check to see that the information is correct, or click onAdd Wellas Welloptionis where the well number information is input This isalsowhereyou includethe number of riser joints run on the well . This data is used for statistical information when chartingriser failures against the quantity of riser joints in use across the this data has been confirmed to be correct, then select:SaveThis default well data will be used to populate all reports until the data is changed for REPORTSYou then havetwo choices.

8 If your company prefers you to download theform, fill it out and then send it to town, then selectDownload Failure Report8 RELIABILITY AND PERFORMANCE INFORMATIONDATABASE FOR API S53 well Control EQUIPMENTGUIDANCE DOCUMENTAnd complete all of the required fields,as guided below, ReportRig Owner InformationRig Owner/ Drilling Contractor:Select your company name. Ifreporting online, then thisshould already beprepopulatedwith your :Dropdownbox filtered to show all of the current rigsowned by the selectedrig :Dropdown box populatedwith a list of thecurrentoperators in the database This includes bothmembersand non-membersof the sPrimary Contact:Titleof personwho is familiar with the issue in casefurther information is could be the personreporting, but that is a company Owner s Primary Contact:Email address for the Primary ofPerson Reporting:Thisthe name of person filling out event report.

9 If thereport is being completed online this field should beprepopulated based on thelog-in nameof the , if applicable:Name ofanyOEM representative on the rig that wasinvolved in the IdentificationLease No.:Number as provided by No.:Number as provided by well No.:Number as provided by AND PERFORMANCE INFORMATIONDATABASE FOR API S53 well Control EQUIPMENTGUIDANCE DOCUMENTNot every well has all of these numbers. Provide what your well the rig is not on contract, then state Not Applicable .Other InformationOwner Specific Equipment ID Number:AnSFI code or similar that the Equipment owner uses toidentifythespecific Equipment or Incident Reference Number:Reference numberissued bytheOEM if on shore:Disposal; No; OEM analysis; OEM Repair; Storage; Thirdparty Analysis; Third party be selectedin this dropdown boxif thecomponentwas not sent ashore.

10 If thecomponentwassent ashore, the appropriate reason should be of WCE System:Subsea; SurfaceOffshore; SUBSEA in the dropdownboxif the system utilizesa subseaBOP designed to be operated underwater;SURFACEOFFSHORE or LAND, as appropriate, :Cameron; GE; is not necessarily the Equipment thecompanywhoprovided and orassembled theaffectedsystem in the dropdown :BOP Controls; BOP Controls Secondary ROV, Acoustic;BOP Controls Emergency Automated Functions; BOPS tack; Auxiliary Equipment ; Choke Manifold System;Diverter System; Riser categoryin thisdropdown is the first of threedropdownboxes thatpredetermine the contents ofeach subsequent boxin alogical manneruntilthecorrectcomponent AND PERFORMANCE INFORMATIONDATABASE FOR API S53 well Control EQUIPMENTGUIDANCE DOCUMENTItem:The items listed in the dropdown box are contingentupon the selected theappropriatesubunit item category in this dropdown :Thecomponents listed in the dropdown box arecontingent upon the selecteditem.