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1 ANALTERNATIVESOURCE n dDistributorofScrew ThreadI n s e r t sS i n c e 1 9 7 2 .F O R M O R E I N F O R M A T I O NCall us at775-246-5333 Fax us at775-246-5388 send inquiries toHelical Wire Inc. 26 Cash Drive Carson City, Nevada 89706revised 10-2014 COPYRIGHT 2012 HELICAL WIRE R O D U C T S C A T A L O G1 9 7 2422 0 1 4 HELICALWIREINCYEARSOFSERVICEW 444444444 EHACIICLLIEELHHEHHE444 424242424242242424424242224222 RIWLA2 2 NCNNCN22 IINERRE2 991 44444444 EYE4427 424242424242442422424242424242 2CE1C14102222 4 SRAE RESFO CIVVIRWE GLADLY ACCEPT VISA AND MASTERCARDW I R E , I N S O9001:2008 CERTIFIEDHI S OAS9001CR E E R T I F I E D P E N D I N GH E L I C A L W I R E I N CT A B L E O F C O N T E N T SManufacturingMaterials and FinishesStandard Bulk Inserts, Non-LockingStandard Bulk Inserts, LockingTechnical INFORMATION , StandardTechnical INFORMATION , MetricMetric Bulk, Non-LockingMetric Bulk.

2 LockingDrilling TappingThread GagesInstallation ToolsBolt TypeCaptive SleeveRemovable SleevePower ToolsStrip FeedTang Break-Off ToolsExtraction ToolsRepair KitsOversize InsertsDouble-sertsSpecials8-PitchCommer cial Grade23410141720232628343637383941464749 505456616264 TABLEOFCONTENTS3H E L I C A L W I R E I N C2M A T E R I A L S A N D F I N I S H E SHELICAL WIRE INC. Screw thread inserts are manufactured of 18-8 stainless steel per AS7245, and other materials that areof the highest standard for strength and durability. Our inserts are also manufactured to meet the specific needs of certaintypes of mechanical applications. In various installation assemblyprocesses the need arises for material that will be non-magneticand in some applications heat Wire can supply Screw thread inserts made from Phosphor Bronze and Inconel X-750 materials.

3 Both of these materials meet the criterion mentioned above and conform toAMS 7247 and AS7246. We keep many of these Phosphor Bronzeand Inconel inserts in stock. All inserts that we make in the Standard Inch or Metric series are available in these materialsupon of the wire that is used to make our coil thread inserts has a certain amount of oil that is a byproduct of manufacturing. Directly following the process of manufacturing, all of our inserts gothrough a process of cleaning to remove any residual oil that may be on the inserts in matter what kind of material or finish, the process is the Helical Wire standard inch free running, or non-locking series, will come in a clean finish. Thestandard inch self-locking series comes in a red colored finish.

4 The Metric series is the same clean finish for both the locking series and the free-running Wire inserts are available in various plated finishes. We offer all of our inserts with plating upon request, regardless of the material or type of insert . We supply our Screw thread inserts with Dry Film Lube per AS5272, Cadmium Plate Olive Drab per QQ-P-416 Type II, Cadmium plate without Olive Drab, and also PrimerFree per Xylan (R) 5251/840 Black or Xylan 5230/1131 Gray Black. We offer SilverPlating per AMS2411-D or QQ-S-365, and also Passivation upon request. We keepmany popular sizes in our stock with various plated finishes. We can usually shipplated inserts immediately upon request. If they aren t quoted in stock, our leadtimes are faster than most,usually about two weeks.

5 When plating is specified by acustomer s part number and call out, we do whatever we can to meet their specific plating WIRE INC. inserts are precision manufactured Screw thread inserts that play a critical role in engineering applications. Screw thread inserts are a reliable means of strengthening tapped holes in light weight materials and WIRE INC. insert products are manufactured from 18-8 stainless steel diamond shaped wire per specificationsAS7245 and NASM8846 for the standard series and per MA1565 for the metric series. All inserts manufactured by HelicalWire Inc. are engineered to meet and or exceed the Military and Aerospace standards and are inspected to meet the requirements of our ISO 9001-2008 quality system. Also inserts are manufactured from Inconel X-750 per AS7246, Phosphor Bronze per AMS 7247, Nitronic 60 per AMS5848B and Nimonic 90 per AMS 5829.

6 M A N U F A C T U R I N GHelical Wire inserts areavailable in the non-locking or free runningscrew thread , or in thelocking or self-locking self-locking style locksthe bolt or Screw in placewhen installed due to aconfiguration of cords orflats on one or more of itsinterior convolutions. MATERIAL SANDFINISHESMANUFACT URINGLOCKINGNON-LOCKINGPHOSPHOROUS BRONZEINCONEL X-750 NITRONIC 60 CADMIUM PLATESILVER PLATEDRY FILM LUBEPRIMER FREELOCKINGNON-LOCKINGNIMONIC 90 TOOLINGH elical Wire utilizes a color coded system that identifies our insert s materialsand finishes by color. This color system is used for easy identification in ourinternal house and for all customer shipment E L I C A L W I R E I N C4N O N - L O C K I N G C O A R S E C O N T.

7 N O N - L O C K I N G C O A R S E STANDARDBULKSTANDARDBULKINSERT AEROSPACEMSHELICALSIZE STANDARDS EQUIVALENTWIREMS122081121161201241MS1220 82122162202242MS122083123163203243MS1220 84124164204244MS122085125165205245MS1220 86126166206246MS122087127167207247MS1220 881281682082481/4-205/16-183/8-167/16-14 1/2-139/16-125/8-113/4-10MS21208C4101520 2530MS21208C51015202530MS21208C610152025 30MS21208C71015202530MS21208C81015202530 MS21208C91015202530MS21208C101015202530M S21208C1210152025301420N0250037505000625 075051618N031204690625078109363816N03750 56207500938112571614N0438065608751094131 21213N0500075010001250150091612N05620844 1125140816885811N06250938125015621875341 0N07501125150018752250MS1220951351752152 55MS122115155195235275MS1220761161561962 36MS122077117157197237MS1220781181581982 38MS122079119159199239MS1220801201602002 40-----2-563-484-405-406-328-3210-2412-2 4MS21208C021015202530MS21208C03101520253 0MS21208C041015202530MS21208C05101520253 0MS21208C061015202530MS21208C08101520253 0MS21208C11015202530MS21208C210152025302 56N00860129017202150258348N0099014801980 2480297440N01120168022402800336540N01250 188025003120375632N013802070276034504148 32N016402460328041004921024N019002850380 047505701224N02160324043205400648 INSERTAEROSPACEMSHELICALSIZESTANDARDSEQU IVALENTWIRE7H E L I C A L W I R E I N C6N O N - L O C K I N G F I N E When ordering Inconel per AS7246 add X at the end of the part number and before the plating letter.

8 To specify Phosphor Bronze per AMS 7247 material add B after the part number and before the plating letter and for Nitronic 60 per AMS 5848B add N .To order Dry Film Lube per AS5272 add an L at the end of the number. W appears after the N in the competitor s part number. Example: c/r1185-24 CNW1500, 1126N1500L. To request Cad Plate per QQ-P-416 Rev. F add an P at the end of the number. Y appears after the N in the competitor s part number. Example: 1185-24 CNY1500, 1126N1500P. For Primer Free per Xylan (R) 5251/840 Black add an H at the end of the number. PF appears after the N in the competitor s part number. Example: 1185-24 CNPF1500, 1126N1500H. For Silver Plate per AMS 2411 or QQ-S-365 add V at the end of the part number. Example: 1185-24 CNV1500, request left hand thread add LH at the end of the part number and before plating O N - L O C K I N G C O A R S E C O N T.

9 STANDARDBULKSTANDARDBULKINSERT AEROSPACEMSHELICALSIZE STANDARDS EQUIVALENTWIREMS124670710750790830MS1246 71711751791831MS124653693733773813MS1246 54694734774814MS124655695735775815MS1246 56696736776816MS124657697737777817MS1246 586987387788183-564-486-408-3610-321/4-2 85/16-243/8-24MS21208F031015202530MS2120 8F041015202530MS21208F061015202530MS2120 8F081015202530MS21208F11015202530MS21208 F41015202530MS21208F51015202530MS21208F6 1015202530356N00990148019802480297448N01 120168022402800336640N013802070276034504 14836N016402460328041004921032N019002850 380047505701428N025003750500062507505162 4N031204690625078109383824N0375056207500 9381125MS122089129169209249MS12209013017 0210250MS122091131171211251MS12209213217 2212252MS122093133173213253MS12209413417 42142547/8-91-81 1/8-71 1/4-71 3/8-61

10 1/2-6MS21208C141015202530MS21208C1610152 02530MS21208C181015202530MS21208C2010152 02530MS21208C221015202530MS21208C2410152 02530 insert AEROSPACEMSHELICALSIZE STANDARDS EQUIVALENTWIRE789N0875131217502188262518 N100015002000250030001187N11251688225028 1233751147N125018752500312537501386N1375 20522750343841251126N1500225030003750450 09H E L I C A L W I R E I N C8 insert AEROSPACEMSHELICALSIZE STANDARDS EQUIVALENT WIREMS124666706746786826MS12466770774778 7827MS124668708748788828MS12466970974978 98291-1/8-121-1/4-121-3/8-121-1/2-12MS21 208F181015202530MS21208F201015202530MS21 208F221015202530MS21208F2410152025301181 2N1125168822502812337511412N125018752500 3125375013812N1375206227503438412511212N 15002250300037504500 When ordering Inconel per AS7246 add X at the end of the part number and before the plating letter.