Force-Flo™ Cabinet Heater - Trane

1 Air Terminal DevicesHorizontal and VerticalSizes 02-12 Force -Flo Cabinet Heater CAB-PRC001-ENMarch 2003 2003 American Standard isn t just a fan and a has redesigned the traditional Cabinet heaterto lead the industry in: indoor air quality (IAQ) features easy installation and maintenance high quality and durability advanced controlsCleanable closed-cell insulation(non-fiberglass)Two, three orfour-row coilsEasy filter accesswithout front panelremovalSmaller unit footprintEasy to remove fan assemblyQuiet operation16-gage steel constructionFactory assembled,installed and testedpiping packageFactory installed and tested controlsFresh air damper forventilationCAB-PRC001-EN3 ContentsIntroduction2 Features and Benefits4 Selection Procedure5 Model Number Description5 General Data7 Performance Data18 Hot Water Coils19 Steam Coils22 Controls 24 Electrical Data30 Dimensions and Weights34 Mechanical Specifications49 Options51 Features andBenefitsCAB-PRC001-EN4 The Force-Flo Cabinet Heater meets thestandards of today s market.

2 As well asthe anticipated needs of tomorrow smarket. The tradition that companyfounder Reuben Trane began in 1913continues with the latest generation ofcabinet heaters from Force-Flo Cabinet Heater is the leaderin these key areas: Indoor Air Quality (IAQ) Controls Flexibility Quality ServiceabilityToday s HVAC market is concerned withissues such as indoor air quality (IAQ)and CFCs that demand a change in HVAC products. In addition, renovation hasovertaken new construction in thecabinet Heater market demanding adesign that caters to renovation is concerned with these issues,too. That s why we designed the Force-Flo Cabinet Heater as an integral part ofthe company s system solutions withstandard IAQ-related features thatcomply with ASHRAE Design Closed-cell insulation is standard on allunits to help prevent fiberglass in theairstream.

3 Easy filter access encourages frequentchanging. Force-Flo Cabinet heaters have a blow-thru All controls are factory-mounted andtested to minimize field setup. Controls are wired with a 24 VACtransformer to keep only a singlesource power connection requirementto the unit. All wall-mounted zone sensors requireonly low voltage control wiring fromthe device to the unit control box. (Noline voltage.) The Tracer controls family introducesthe latest in control technology with theTracer ZN010, ZN510, and ZN520controllers. The random startup feature helpsreduce electrical demand peaks byrandomly staggering multiple units atstartup. Occupied/unoccupied operation allowsthe controller to utilize unoccupiedtemperature setpoints for energysavings.

4 Warm-up energy feature is standardwith Trane controls. Continuous fan or fan cycling is avail-able with Tracer ZN010 or ZN510. Monitor unit operation using Tracer Summit building management systemwith Tracer ZN510 or ZN520. To customize unit control, TracerSummit or Rover software will allowfield modification of Tracer ZN510 andZN520 default settings. Rover will allowfield-modification of Tracer ZN010default settings. Maximize Cabinet Heater systemefficiency with modulating valves onunits with Tracer Two, three, and four-row hot water coilsallow greater design flexibility. Steamdistributing or electric heat coils arealso available. Fan motors are available for either highstatic ( external static pressure)or free discharge applications.

5 Piping is factory assembled, mountedand tested. Units are also availablewithout piping. Factory piping options include intercon-necting piping, control valves, and endvalves. Deluxe piping also has unionsand a strainer. Control options range from a simple fanspeed switch to a DDC controller thatcan tie into a Tracer Summit buildingautomation system. The extended end pocket option adds 8-inches (20 cm) to the piping end ofcabinet style units. Slope-top vertical Cabinet units are anexcellent application for school anddormitories to prevent items frombeing placed on top of the units. Vertical wall hung units are used investibules, bathrooms, stairwells, orother applications when the unit cannotbe installed on the floor Inverted unit models allow heating tocirculate from the bottom of the Coils and piping packages are air andleak-tested before mounting on theunit.

6 Coil piping connections are also air andleak-tested after mounting on the unit. All control end devices and movingcomponents (fans and motors) arecomputer-tested after units Filters are easily removable andchanged without removing the frontpanel on vertical Cabinet units. Motors are easy to disconnect from thefan board, allowing easy service. The manual output test function is aninvaluable troubleshooting tool. Bysimply pressing the test button on theTracer ZN510, ZN520, or ZN010;service personnel can manuallyexercise outputs in a 19 Coil series1 = 108 fpf (steam only)2 = 144 fpf (hot water only)Digit 20 Coil air ventA = automatic air ventM = manual air ventDigits 21, 22, 23 Electric heat kW(208V derate)000 = no electric heat010 = kW ( kW)020 = kW ( kW)030 = kW ( kW)045 = kW ( kW)060 = kW ( kW)075 = kW ( kW)090 = kW ( kW)100 = kW105 = kW ( kW)110 = kW ( kW)120 = kW135 = kW ( kW)150 = kW180 = kW ( kW)200 = kW ( kW)

7 Digit 24 Not usedDigit 25 Disconnect switch0 = noneD = disconnect switchDigit 26 Filter0 = none1 = 1 throwaway filter2 = 1 throwaway pleated media filter3 = 1 throwaway, 1 extra4 = 1 throwaway pleated media, 1 extra5 = 1 throwaway, 2 extras6 = 1 throwaway pleated media, 2extras7 = 1 throwaway, 3 extras8 = 1 throwaway pleated media, 3extrasDigit 27 Main control valve0 = noneA = 2-way, 2-position, NO (30 psig)B = 3-way, 2-position, NO (28 psig)C = 2-way, 2-position, NC (30 psig)D = 3-way, 2-position, NC (20 psig)E = 2-way, 2-position, NO (50 psig)Digits 1, 2 Unit typeFF = Force-FloDigit 3 Cabinet typeA = vertical concealedB = vertical cabinetC = horizontal concealedD = horizontal cabinetE = horizontal recessedH = vertical recessedJ = vertical Cabinet slope topM =inverted vertical cabinetN = inverted vertical recessedDigit 4 Development sequence B Digits 5, 6, 7 Unit size020040080030060100120 Digit 8 Unit voltage1 = 115/60/16 = 230/60/32 = 208/60/17 = 480/60/33 = 277/60/18 = 110-120/50/14 = 230/60/19 = 220-240/50/15 = 208/60/3A = 220-240/50/3B = 380-415/50/3 Digit 9 Piping system/placementA = no piping, RHB = no piping, LHE = no piping, RH, extended end pocketF = no piping, LH.

8 Extended end pocketJ = with piping package, RHK = with piping package, LHL = with piping package, RH, extendedend pocketM = with piping package, LH, extendedend pocketDigits 10, 11 Design sequence M0 Digit 12 InletsA = front toe spaceB = front bar grilleC = front stamped louverD = bottom stamped louverE = bottom toe spaceF = back duct collarG = back open returnH = back stamped louverJ = top duct collar FF B B 020 1 C M0 A 0 G 1 0 A A 2 M 000 0 0 1 0 0 0 A A 000 000 0 0 0 0 0 0 0 1 5 10 15 20 25 30 35 40 44 Digit 13 Fresh air damper0 = noneA = manual, bottom openingB = manual, back openingC = manual, top openingK = no damper, bottom openingL = no damper, back openingM = no damper.

9 Top openingDigit 14 OutletsA = front duct collarB = front bar grilleC = front stamped louverD = front quad grilleE = bottom duct collarF = bottom stamped louverG = top quad grilleH = top bar grilleJ = top duct collarDigit 15 Color0 = no paint (concealed units only)1 = deluxe beige4 = driftwood grey2 = soft dove5 = stone grey3 = cameo white6 = rose mauveDigit 16 Tamperproof locks/levelingfeet0 = noneB = keylock access doorC = keylock panel and access doorD = leveling feetF = keylock access door with levelingfeetG = keylock panel and access door withleveling feetDigit 17 MotorA = free dischargeB = high staticDigit 18 CoilA = 2 row hot waterB = 3 row hot waterC = 4 row hot waterN = electric heat, single stageU = electric heat, two stageV = electric heat, low kw, one stageW = steam distributingForce-Flo Cabinet Heater Model Number DescriptionFollowing is a complete description of the Cabinet Heater model number.

10 Each digit in the model number has a correspondingcode that identifies specific unit numberdescriptionSelectionProcedureCAB-P RC001-EN6 Note: Some options may not be available with all Cabinet styles. Contact your local Tranerepresentative for more numberdescriptionF = 3-way, 2-position, NO (28 psig)G = 2-way, 2-position, NC (60 psig)H = 3-way, 2-position, NC (28 psig)J = 2-way, modulating, Cv (60 psig)K = 3-way, modulating, Cv (60 psig)L = 2-way, modulating, Cv (60 psig)M = 3-way, modulating, Cv (60 psig)N = 2-way, modulating, Cv (60 psig)P = 3-way, modulating, Cv (60 psig)Q = 2-way, modulating, Cv (60 psig)R = 3-way, modulating, Cv (60 psig)