Ford Series Service Parts List - N2999C Home Page

1 ford Series Service .. Parts ..List .. For Reference Only to Show PMA Replacement Parts . Small Frame Gear Driven REPLACEMENT LIST: Original Equip. Current Factory Overhaul Alternator Replaced Alternator Alternator Engine/Airframe part Number By part Number part Number Application DOFF10300D Use ES4006 DOFF10300DR. DOFF10300E Use ES4004 DOFF10300ER. DOFF10300F Use ES4001 DOFF10300FR. The R at the end of an Original Equipment Alternator part Number now signifies Factory Overhauled. NOTE: See Parts list for alternator being serviced when component Parts are required. Kelly Aerospace Power Systems (877) FLY-KELLY Fax (334) 286-8018 71 of 78. ford Series ( exploded Parts view of Typical ford Series Small Frame Gear Driven Alt.)

2 For Reference Only to Show PMA Replacement Parts . 28 26. 26. 27. 28 29. 27. 19. 26 18. 25 17. 10 24 16. 13. 28. 23. 9 22. 21 11. 8. 20. 15. (a) 7. 12. 14. 6. 5. 4. (d). 2. 1 6. 3. Circled items represent NOTE: mandatory replacement Parts required at each overhaul. Kelly Aerospace Power Systems (877) FLY-KELLY Fax (334) 286-8018 72 of 78. No. part DOFF10300D DOFF10300E DOFF10300F. 1 Drive Seal ES4142 ES4142 ES4142. 2 Spacer-Outer ES4141 ES4141 ES4209. 3 Front Housing ES4139 ES4139 ES4139. 4 Front Bearing X-4612 X-4612 X-4612. 5 Front Bearing Retainer ES4138 ES4138 ES4138. 6 Bearing Retainer Screw ES4106-2 ES4106-2 ES4106-2. 7 Fan Assembly ES4137 ES4137 ES4137.

3 8 Woodruff Key ES4136 ES4136 ES4136. 9 Rotor Assembly ES4143 ES4143 ES4144. 10 Stator Assembly ES4147 ES4147 ES4147. 11 Rectifier Bolt ES4111 ES4111 ES4111. 12 Insulator-Rectifier ES4112 ES4112 ES4112. 13 Rectifier Assembly ES4113 ES4113 ES4113. 14 Capacitor ES4114 ES4114 ES4114. 15 Battery Insulator-Inner ES4115 ES4115 ES4115. 16 Stator Insulator-Inner ES4116 ES4116 ES4116. 17 Screw-Brush Holder ES4117 ES4117 ES4117. 18 Brush Kit ES4118 ES4118 ES4118. 19 Brush Spring ES4119 ES4119 ES4119. 20 Brush Holder ES4120 ES4120 ES4120. 21 Field Terminal Stud ES4121 ES4121 ES4121. 22 Field Insulator - Inner ES4122 ES4122 ES4122. 23 Rear Housing ES4123 ES4123 ES4123.

4 24 Battery Insulator-Outer ES4124 ES4124 ES4124. 25 Nut & Washer Assembly-Battery ES4125 ES4125 ES4125. 26 Thru-bolt Package ES4126 ES4126 ES4126. 27 Field Insulator-Outer ES4127 ES4127 ES4127. 28 Nut & Washer ES4129 ES4129 ES4129. 29 Rear Bearing X-4130 X-4130 X-4130. X O-ring Seal ES4140 ES4140 ES4140. X Rotor Stop ES4107 ES4107 ES4107. X Stator Insulator-Outer ES4128 ES4128 ES4128. X Nut-Field & Ground ES4209 ES4209 ES4207. X Lockwasher-Field & Ground ES4207 ES4207 ES4206. X Lockwasher-Battery ES4206 ES4208 ES4210. X Nut-Battery ES4210 ES4210 ES4141. X Stator Terminal Lead (NA) (NA) (NA). X Adapter Harness (NA) (NA) (NA). 30 Repair Kit 90-3059 90-3059 90-3059.

5 Notes: (NA) Not Applicable Circled items represent recommended replacement items and are available for repair kits from Kelly Aerospace, Inc. X Parts not shown on drawing. Kelly Aerospace Power Systems (877) FLY-KELLY Fax (334) 286-8018 73 of 78. ALE Series . Service .. Parts ..List .. 12 Volt Alternator REPLACEMENT LIST: Original Equip. Current Factory Overhaul Alternator Replaced Alternator Alternator Engine/Airframe part Number By part Number part Number Application ALE-6406 Use ALE-6520 ALE-6520R Lycoming ALE-6406G Use ALE-6520 ALE-6520R Lycoming ALE-6406R Use ALE-6520 ALE-6520R Lycoming ALE-6420 Use ALE-6520 ALE-6520R Lycoming ALE-6420G Use ALE-6520 ALE-6520R Lycoming ALE-6420R Use ALE-6520 ALE-6520R Lycoming ALE-8105A Use ALE-8521 ALE-8521R Lycoming ALE-8406 Use ALE-8520 ALE-8520R Lycoming ALE-8406G Use ALE-8520 ALE-8520R Lycoming ALE-8406RG Use ALE-8520 ALE-8520R Lycoming ALE-8408 Use ALE-8521 ALE-8521R Lycoming ALE-8408R Use ALE-8521 ALE-8521R Lycoming ALE-8420

6 Use ALE-8520 ALE-8520R Lycoming ALE-8420G Use ALE-8520 ALE-8520R Lycoming ALE-8420R Use ALE-8520 ALE-8520R Lycoming ALE-8421 Use ALE-8521 ALE-8521R Lycoming ALE-8421R Use ALE-8521 ALE-8521R Lycoming The R at the end of an Original Equipment Alternator part Number now signifies Factory Overhauled. NOTE: See Parts list for alternator being serviced when component Parts are required. Kelly Aerospace Power Systems (877) FLY-KELLY Fax (334) 286-8018 1 of 78. ALE Series ( exploded Parts view of Typical ALE Series Alternator). 1. 2. 3. 5. 7. 9. 4. 11 6. 12. 13 8. 15. 16. 10. 17. 14. 18. 13 Circled items represent NOTE: mandatory replacement Parts 14 required at each overhaul.

7 19. Kelly Aerospace Power Systems (877) FLY-KELLY Fax (334) 286-8018 2 of 78. No. part ALE-6406, G ALE-6420, G ALE-6520 ALE-8105A ALE-8406, G ALE-8408. 1 Nut & Washer Package 90-33 90-33 90-33 90-33 90-33 90-33. 2 Drive Pulley PU-672A PU-672A PU-672A PU-672A PU-672A PU-672A. 3 Vent Fan (2 Piece) 90-2241 90-2241 90-2241 90-2241 90-2241 90-2241. 4 Rotor Shaft Spacer ALD-21 ALD-21 ALD-21 ALD-21 ALD-21 ALD-21. 5 Drive End Head Assembly ALE-1003K ALE-1003K ALE-1003K ALE-1003K ALE-1003K ALE-1003K. 6 Drive End Bearing X-4612 X-4612 X-4612 X-4612 X-4612 X-4612. 7 Thru-bolt Package ALA-20JS ALA-20JS ALA-20JS ALA-20JS ALA-20JS ALA-20JS. 8 Drive End Retainer GR-32 GR-32 GR-32 GR-32 GR-32 GR-32.

8 9 Rotor Assembly 90-2503 (c) 90-2503 (c) ALE-2273S-1 90-2513 (c) 90-2503 (c) 90-2513 (c). 10 Stator Assembly ALE-2008AD ALE-2008AD ALE-2008AD ALE-2008AD ALE-2008AD ALE-2008AD. 11 Eyelet Package 90-818 90-818 90-818 90-818 90-818 90-818. 12 Negative Rectifier XA-944JS XA-944JS XA-944JS XA-944JS XA-944JS XA-944JS. 13 Slip Ring End Head Assembly 90-2503 (c) 90-2503 (c) ALK-1232BS-2 90-2513 (c) 90-2503 (c) 90-2513 (c). 14 Terminal Stud Package 90-2030 90-2030 90-2030 90-2030 90-2030 90-2030. 15 Positive Rectifier & Plate Assy. ALE-1054A* ALE-1054A* ALE-1054A* ALE-1054A* ALE-1054A* ALE-1054A*. 16 Brush Set ALE-2013AS (b) ALE-2013AS (b) ALE-2013AS (NA) ALE-2013AS (b) ALE-2013AS (b).

9 17 Brush Holder & Spring Assembly ALU-2045BS (b) ALU-2045BS (b) ALU-2045BS (NA) ALU-2045BS (b) ALE-2045BS (b). 18 Slip Ring End Bearing X-4130 (a) X-4130 (a) X-4130 X-4130 (a) X-4130 (a) X-4130 (a). 19 Slip Ring End Cover (NA) (NA) (NA) ALU-1062A ALU-1062A ALU-1062A. 20 Repair Kit 90-3032 90-3032 90-3032 90-3032 90-3032. No. part ALE-8420, G ALE-8421 ALE-8520 ALE-8521. 1 Nut & Washer Package 90-33 90-33 90-33 90-33. 2 Drive Pulley PU-672A PU-672A PU-672A PU-672A. 3 Vent Fan (2 Piece) 90-2241 90-2241 90-2241 90-2241. 4 Rotor Shaft Spacer ALD-21 ALD-21 ALD-21 ALD-21. 5 Drive End Head Assembly ALE-1003K ALE-1003K ALE-1003K ALE-1003K. 6 Drive End Bearing X-4612 X-4612 X-4612 X-4612.

10 7 Thru-bolt Package ALA-20JS ALA-20JS ALA-20JS ALA-20JS. 8 Drive End Retainer GR-32 GR-32 GR-32 GR-32. 9 Rotor Assembly 90-2503 (c) 90-2513 (c) ALE-2273S-1 ALE-2273S-1. 10 Stator Assembly ALE-2008AD ALE-2008AD ALE-2008AD ALE-2008AD. 11 Eyelet Package 90-818 90-818 90-818 90-818. 12 Negative Rectifier XA-944JS XA-944JS XA-944JS XA-944JS. 13 Slip Ring End Head Assembly 90-2503 (c) 90-2513 (c) ALK-1232BS-2 ALK-1232BS-2. 14 Terminal Stud Package 90-2030 90-2030 90-2030 90-2030. 15 Positive Rectifier & Plate Assy. ALE-1054A* ALE-1054A* ALE-1054A* ALE-1054A*. 16 Brush Set ALE-2013AS (b) ALE-2013AS (b) ALE-2013AS ALE-2013AS. 17 Brush Holder & Spring Assembly ALU-2045BS (b) ALE-2045BS (b) ALU-2045BS ALE-2045BS.