Transcription of FRICK QUANTUM HD COMPRESSOR CONTROL PANEL
1 OPERATIONFRICK QUANTUM HD COMPRESSOR CONTROL PANELV ersion DESIGN MARCH 2016 QUANTUM HD COMPRESSOR CONTROL PANEL OperationForm (MAY 2016) OPERATIONFile: SERVICE MANUAL - Section 90 Replaces: (MAR 2016)Dist: 3, 3a, 3b, 3cRevised: Please check for the latest version of this HD COMPRESSOR CONTROL (MAY 2016)Page 2 SECTION 1 THE QUANTUM HD CONTROL SYSTEMOVERVIEW ..3 USING A WEB BROWSER (ETHERNET) ..4 OPERATOR ENTRY ..5 VIRTUAL KEYBOARD ..6 VIRTUAL NUMERIC KEYPAD ..6 POP-UP SELECT UNITS BOX ..7 POP-UP OUT-OF-RANGE BOX.
2 7 SECTION 2 SCREEN AND MENU NAVIGATIONNAVIGATION ICONS ..9 NAVIGATION MENU ..9 MENU HIERARCHY ..10 SECTION 3 OPERATING DISPLAY SCREENSOVERVIEW ..11 HOME ..14 USER DEFINED ..14 DOCUMENTATION ..15 CONTACTS ..15 EVENTS ..17 TRENDING ..18 REAL TIME TRENDING ..18 HISTORICAL TRENDING ..19 ABOUT ..20 STATUS ..21 VYPER INFO ..21 FILTER INFO ..21 PANEL ..22 Analog ..22 Digital ..22 Comms 1-3 ..23I/O Comms ..23 Comms 1-3 Log ..24I/O Comms Log ..24 ModBus TCP Log ..25 REMOTE USERS ..25 DBS STARTER INFO ..26 ALARMS ..27 CLEAN SCREEN MODE ..28 CONTROL SETPOINTS.
3 30 CAPACITY CONTROL ..30PI CONTROL ..32 CONDENSER CONTROL ..33 SEQUENCING CONTROL (ORDER) ..34 SEQUENCING CONTROL ( CONTROL ) ..36 LIQUID INJECTION LIOC ..37 CALIBRATION ..38 PRESSURE ..38 TEMPERATURE ..39 CAPACITY VOLUME ..40 MOTOR DRIVE ..41 AUXILIARIES ..42 OUTPUTS ..43 PHD MONITOR ..44 MISC ..45 CONFIGURATION ..46 MAIN MENU ..46 PACKAGE ..46 Oil Pump / Lubrication ..48 Liquid Injection ..49DX / Chiller CONTROL ..50 Options Discharge Butterfly Valve CONTROL ..51 Options Economizer Butterfly Valve CONTROL ..52 Options Separator Condensing.
4 53 Options Separator Dewpoint ..53 COMPRESSOR ..54 DRIVE ..56 Motor ..56 DBS Starter ..57 VSD ..58 Vyper CONTROL ..59 DRIVE ContinuedVyper Cooling ..60 Engine / Turbine ..61 CAPACITY CONTROL ..62 Capacity Modes ..62 Mode Scheduling ..63 Leaving Process Safeties ..64 DISCHARGE/SUCTION/OIL ..65 Discharge ..65 Suction / Oil ..66 Limits ..67 DIGITAL AUXILIARIES ..68 Digital Aux Inputs ..68 Digital Aux Outputs ..69 Timed (Run CONTROL ) ..70 Timed (Scheduled CONTROL )..71 ANALOG AUXILIARIES ..72 PANEL ..73 COMMUNICATIONS ..74 Ethernet ..74 Serial ..75 Map File.
5 76 SECURITY ..77 NOTIFICATIONS ..78 Groups ..78 Email ..79 SEQUENCING ..80 Order ..80 CONTROL ..81 CONDENSER ..82 PHD VIBRATION / TEMPERATURE ..83 COMPRESSOR Bearing Vibration ..83 Motor Bearing Temperature / vibration ..84 Motor Stator Temperature ..85 PROPORTIONAL / INTEGRAL CONTROL SETUP ..86 SUPERHEAT ..88 RETRANSMITTING I/O ..91 PLC I/O CONTROL ..92 SERVICE ..93 OIL PUMP ..93 MAINTENANCE (FACTORY) ..94 MAINTENANCE (USER DEFINED)..95 COMMUNICATIONS ..96 DIAGNOSTICS ..97 SOFTWARE ..98 SECTION 4 OPERATION OVERVIEWINITIAL SETUP PROCEDURE.
6 99 COMPRESSOR START-UP PROCEDURE ..99 COMPRESSOR STOPPING PROCEDURE ..99 SETUP FOR AUTOMATIC CONTROL ..99 REMOTE CONTROL OF THE COMPRESSOR ..99 SECTION 5 WARNING/SHUTDOWN MESSAGE LISTALPHABETICAL LISTING ..101 SECTION 6 APPENDIX (OIL CONTROL LOGIC)OIL SAFETY LOGIC ..113 PART 1: MISSING OIL PRESSURE ..113 PART 2: INSUFFICIENT MAIN OIL PRESSURE DURING LOW DIFFERENTIAL ..114 PART 3: OIL CIRCUIT PRESSURE DROP ..115 PART 4: OIL PRESSURE FILTER DROP ..116 OIL PUMP STARTING LOGIC ..117NO PUMP ..117 FULL TIME PUMP ..118 DEMAND PUMP ..119 OIL PUMP RUNNING LOGIC.
7 119 DEMAND PUMP ..119 TABLE OF CONTENTSQUANTUM HD COMPRESSOR CONTROL (MAY 2016)Page 3 Overview FRICK COMPRESSOR packages may be used individually, or in groups. This section will describe some of the various con-figurations that may be used with regard to electrical individual COMPRESSOR unit is controlled by a computer based machine CONTROL system, known as the QUANTUM HD CONTROL PANEL . This controller continuously monitors the con-ditions and operation of the COMPRESSOR unit and the various subsystems. It also directs the operation of components.
8 It is fully self-contained. The QUANTUM HD CONTROL PANEL user interface is used to dis-play graphic screens, which represent various aspects of com-pressor operation. By using the touch screen, the labeled or described function is recognized by the CONTROL processor, and appropriate action is the primary means of operator interaction to the COMPRESSOR package is via the built-in QUANTUM HD con-trol PANEL , there are two additional methods that emulate the graphic CONTROL screens that may be used remotely for com-pressor CONTROL . The following information is presented to help the operator interact with these graphic 1 INTRODUCTION TO THE QUANTUM HDCONTROL SYSTEMS ection 1 The QUANTUM HD CONTROL SystemRWF II COMPRESSOR PackageWith QUANTUM HD CONTROL PanelQUANTUM HD COMPRESSOR CONTROL (MAY 2016)Page 4 Using A Web Browser (Ethernet)The QUANTUM HD COMPRESSOR interface may be accessed using the latest versions of several tested and approved web browsers.
9 Google Chrome Mozilla FirefoxThis feature allows any screen to be viewed from a remote location without specialized software. An Ethernet connection to the QUANTUM HD PANEL must be provided to utilize this feature. The web browser interface can be viewed from any desktop or laptop computer, notebook, tablet or smart phone which have access to the network that the Interface PANEL is attached to. Access the Ethernet Configuration screen at the Interface PANEL , by selecting [Menu] > [Configuration] > [Communica-tions] > [Ethernet]. The following screen will be shown:Note the values that are displayed in the four boxes of the IP Address.
10 At the computer, open the Internet browser (click on your In-ternet icon). Once the browser has opened, look for the ad-dress bar, it will appear similar to the following (the image shown will vary based upon the browser being used): On the address bar, type the following [ http:// ]. Do not type the brackets. After the http:// type in the values of the four boxes from IP Address of the Ethernet Configuration screen. Place a period (dot) between each group of numbers. Using the screen information example used here, the result would be Your particular IP Address may vary from the example shown.
