FWB Products Ltd 2020 Flange Tables & Gasket Materials

1 1 fwb Tech & Download Content Flange Tables , Bolt Sizing and Gasket Materials 2 Contents Flange Identification .. Page 3 Flange Type Codes .. Page 3 Flange Face Types .. Page 4 DN Explanation .. Page 4 Flange PCD .. Page 4 Pressure Rating .. Page 4 Gasket Materials .. Page 5 Flange Tables for the Heating and Ventilating Industry bs10 and bs1560 (ANSI ) .. Page 7 Temperature Pressure Ratings .. Page 8 BS4504 .. Page 9 Approx. Bolting Torque .. Page 10 CESWI 7 Compliance .. Page 11 Bolt, Flange and Coupling Coatings.

2 Page 12 3 Flange Tables , Bolt Sizing and Gasket Materials There are many different standards relating to the sizing and specification of Flange & bolt sets world-wide, common ones include ASA / ANSI / ASME (USA), PN / DIN (EU), bs10 / BS4504 (British), and JIS / KS (Japanese / Korean). The British standards relate to metric sizing in the case of BS 4504 and imperial sizing for bs10 . The American standard, ANSI is also used in Britain. Flange Identification: BS4504 / 111 / B PN16 DN400 - B4 - XXXX - 654321 Casting Number Manufacturer Material Designation Nominal Diameter Nominal Pressure Flange Face Type Flange Code Number British Standard Flange Type Codes 101 Plate Flange for welding 102 Loose plate Flange with weld on plate collar 104 Loose plate Flange with weld-nut collar 105 Blank Flange 111 Weld neck Flange 112 Hubbed slip-on Flange for welding 113 Hubbed threaded Flange 121 Integral flange4 Flange Face Types Type A : Flat Face Type D.

3 Grooved Face Type G: Ring Recess Type B: Raised Face Type E: Spigot Type H: O-Ring Groove Type C: Tongue Face Type F: Recess Nominal Diameter (DN) DN stands for Diameter Nominale , it is a translation between imperial and metric sizing, though not exact. 1/2 DN15 2 1/2 DN65 10 DN250 3/4 DN20 3 DN80 12 DN300 1 DN25 4 DN100 14 DN350 1 1/4 DN32 5 DN125 16 DN400 1 1/2 DN40 6 DN150 18 DN450 2 DN50 8 DN200 20 DN500 Flange PCD PCD Pitch Circle Diameter. Diameter described between centre of bolt holes. Pressure Rating PN stands for Pressure Nominale and prefixes the pressure rating, a PN16 Flange is designed to operate up to 16 bar.

4 Typical ratings include PN6, PN10, PN16, PN25, PN40, PN64, PN100. The American ANSI standard refers instead to a pressure / temperature rating termed Class .5 Gasket Materials EDPM Effective for: hydraulic fluids, ketones, hot and cold water, and alkalis, heat, ozone and weather resistance. Not for: most oils, gasoline, kerosene, aromatic and aliphatic hydrocarbons, halogenated solvents and concentrated acids. Temp Range: -40 oC to +120 oC Natural Rubber / SBR Effective for: Acids & Bases, abrasion resistance Not for: Oils, oxidisaing agents, aromatics, hydrocarbons, sunlight, ozone, oxygen Temp Range: -40 oC to +80 oC Neoprene Effective for: weathering resistance, ozone, low gas permeability, seawater applications Not For: Low temperature operations Temp Range: -20 oC to +100 oC Nitrile Effective for: oils, hot oils, animal fats, acids & bases, heat and resistance to abrasion, gas.

5 Not For: nozone, sunlight, or weather resistance Temp Range: -20 oC to +110 oC Butyl Effective for: Ozone, weathering, general chemical resistance, low gas & moisture permeability Not For: Oils, fuels, fats Temp Range: -40 oC to +100 oC6 Viton Effective For: high temperatures, solvents, oils Not For: acetone, esters, ketones, low temperature applications or steam Temp Range: -10 oC to +250 oC Silicone Effective For: high and low temperatures, electrically insulating Temp Range: -60 oC to +220 oC Nitrile Bonded Cork Effective For: Thermal insulation, fuels, oils, refrigerants, solvents, vibration suppression Temp Range: -30 oC to +125 oC Fibre Paper Effective For: vegetable oils, fuel, petrol, petroleum distillates Temp Range: -20 oC to +120 oC7 Flange Tables for the Heating and Ventilating Industry bs10 and bs1560 (ANSI ) Bolts lengths are approx.

6 For Flange Flange duty assuming one 1/16 Gasket and one washer Flange thickness shown are the greatest thickness for any given rating bs10 are available are forged bossed or flat plate as standard, bs1560 are normally forged flanges bs10 Table D bs10 Table E bs10 Table F Flange Dimensions Flange Dimensions Flange Dimensions In. Dia. In. Thick In. PCD In. No. Holes Dia & Length Bolts Dia. In. Thick In. PCD In. No. Holes Dia & Length Bolts Dia. In. Thick In. PCD In. No. Holes Dia & Length Bolts 1/2 3 3/4 3/16 2 5/8 4 3 3/4 1/4 2 5/8 4 3 3/4 3/8 2 5/8 4 3/4 4 3/16 2 7/8 4 4 1/4 2 7/8 4 4 3/8 2 7/8 4 1 4 1/2 3/16 3 1/4 4 4 1/2 9/32 3 1/4 4 4 3/4 3/8 3 7/16 4 1 1/4 4 3/4 1/4 3 7/16 4 4 3/4 5/16 3 7/16 4 5 1/4 1/2 3 7/8 4 1 1/2 5 1/4 1/4 3 7/8 4 5 1/4 11/32 3 7/8 4 5 1/2 1/2 4 1/8 4 2 6 5/16 4 1/2 4 6 3/8 4 1/2 4 6 1/2 5/8 5 4 2 1/2 6 1/2 5/16 5 4 6 1/2 13/32 5 4 7 1/4 5/8 5 3/4 8 3 7 1/4 3/8 5 3/4 4 7 1/4 7/16 5 3/4 4 8 5/8

7 6 1/2 8 4 8 1/2 3/8 7 4 8 1/2 1/2 7 8 9 3/4 7 1/2 8 5 10 1/2 8 1/4 8 10 9/16 8 1/4 8 11 7/8 9 1/4 8 6 11 1/2 9 1/4 8 11 11/16 9 1/4 8 12 7/8 10 1/4 12 7 12 1/2 10 1/4 8 12 3/4 10 1/4 8 13 1/4 7/8 11 1/2 12 8 13 1/4 1/2 11 1/2 8 13 1/4 3/4 11 1/2 8 14 1/2 1 12 3/4 12 9 14 1/2 5/8 12 3/4 8 14 1/2 13/16 12 3/4 12 16 1 1/8 14 12 10 16 5/8 14 8 16 7/8 14 12 17 1 1/8 15 12 12 18 3/4 16 12 18 1 16 12 19 1/4 1 1/4 17 1/4 16 14 20 3/4 7/8 18 1/2 12 20 3/4 1 1/8 18 1/2 12 21 3/4 1 3/8 19 1/2 16 15 21 3/4 7/8 19 1/2 12 21 3/4 1 1/4 19 1/2 12 22 3/4 1 1/2 20 1/2 16 16 22 3/4 7/8 20 1/2 12 22 3/4 1 1/4 20 1/2 12 24 1 5/8 21 3/4 20 18 25 1/4 1 23 12 25 1/4 1 3/8 23 16 26 1/2 1 3/4 24 20 20 27 3/4 1 1/8 25 1/4 16 27 3/4 1 1/2 25 1/4 16 29 2 26 1/2 24 Nominal Bore 24 32 1/2 1 1/4 29 3/4 16 32 1/2 1 7/8 29 3/4 16 33 1/2 2 1/4 30 3/4 24 8 Hex Round Hex (HRH)

8 Bolts to BS4190 Standard Bolt Sizes 1/2" M12 1" M24 5/8" M16 1 1/4" M30 3/4" M20 bs10 Table H bs1560 ANSI Class 150 bs1560 ANSI Class 300 Flange Dimensions Flange Dimensions Flange Dimensions In. Dia. In. Thick In. PCD In. No. Holes Dia & Length Bolts Dia. In. Thick In. PCD In. No. Holes Dia & Length Bolts Dia. In. Thick In. PCD In. No. Holes Dia & Length Bolts 1/2 4 1/2 1/2 3 1/4 4 3 1/2 7/16 2 3/8 4 3 3/4 9/16 2 5/8 4 3/4 4 1/2 1/2 3 1/4 4 3 7/8 1/2 2 3/4 4 4 5/8 5/8 3 1/4 4 1 4 3/4 9/16 3 7/16 4 4 1/4 9/16 3 1/8 4 4 7/8 11/16 3 1/2 4 1 1/4 5 1/4 11/16 3 7/8 4 4 5/8 5/8 3 1/2 4 5 1/4 3/4 3 7/8 4 1 1/2 5 1/2 11/16 4 1/8 4 5 11/16 3 7/8 4 6 1/8 13/16 4 1/2 4 2 6 1/2 3/4 5 4 6 3/4 4 3/4 4 6 1/2 7/8 5 8 2 1/2 7 1/4 3/4 5 3/4 8 7 7/8 5 1/2 4 7 1/2 1 5 7/8 8 3 8 7/8 6 1/2 8 7 1/2 15/16 6 4

9 8 1/4 1 1/8 6 5/8 8 4 9 1 7 1/2 8 9 15/16 7 1/2 8 10 1 1/4 7 7/8 8 5 11 1 1/8 9 1/4 8 10 15/16 8 1/2 8 11 1 3/8 9 1/4 8 6 12 1 1/8 10 1/4 12 11 1 9 1/2 8 12 1/2 1 7/16 10 5/8 12 7 13 1/4 1 1/4 11 1/2 12 - - - - - - - - - - 8 14 1/2 1 1/4 12 3/8 12 13 1/2 1 1/8 11 3/4 8 15 1 5/8 13 12 9 16 1 3/8 14 12 - - - - - - - - - - 10 17 1 3/8 15 12 16 1 3/16 14 1/4 12 17 1/2 1 7/8 15 1/4 16 12 19 1/4 1 5/8 17 1/4 16 19 1 1/4 17 12 20 1/2 2 17 3/4 16 14 21 3/4 1 7/8 19 1/2 16 21 1 3/8 1 3/8 12 23 2 1/8 20 1/4 20 15 22 3/4 2 20 1/2 16 - - - - - - - - - - 16 24 2 1/8 21 3/4 20 23 1/2 1 7/16 21 1/4 16 15 1/2 2 1/4 22 1/2 20 18 26 1/2 2 3/8 24 20 25 1 9/16 22 3/4 16 28 2 3/8 24 3/4 24 20 29 2 5/8 26 1/2 24 27 1/2 1 11/16 25 20 30 1/2 2 1/2 27 24 Nominal Bore 24 33 1/2 3 30 3/4 24 32 1 7/8 29 1/2 20 36 2 3/4 32 24 9 Flange Tables for the Heating and Ventilating Industry BS4504 Bolts lengths are approx.

10 For Flange Flange duty assuming one 1/16 Gasket and one washer Flange thickness shown are the greatest thickness for any given rating BS4504 (Metric) flanges are available as forged, bossed or plate flanges as standard BS 4504 Table 6 BS 4504 Table 10 BS 4504 Table 16 Nominal Bore Flange Dimensions Flange Dimensions Flange Dimensions mm Dia. (mm) Thick (mm) PCD (mm) No.