GALlON MANUFACTURING COMPANY, Gallon, …

1 ROLLER. GALlON MANUFACTURING company , GALlON , ohio 44833, FILE. a Jeffrey Ga lion Inc. company This section is a complete Revision of Lubrication Specifications. Please Examine Carefully. SECTION. LUBRICATION SPECIFICATIONS. Lubricants used in Galion graders, rollers and cranes should be (8/73). represented by the supplier as meeting the minimum quality require ments as listed in this section. The Galion MANUFACTURING company does not recommend any specific brand of lubricant. Brand names given are listed only as aguide to enable the user to more readily select the recommended lubricant or its equivalent. INDEX. TABLE A SAE 90 straight mineral gear oil (Not an lubricant). - 5. TABLE B straight mineral gear oil (Not an E. P. lubricant). - 5. TABLE C SAE 140 straight mineral gear oil (Not an E. P. lubricant). - 5. TABLE D SAE 50 HD engine oil . 6. TABLE E SAE 30 HD engine oil - 6.

2 TABLE F SAE lOW engine oil . 6. TABLE G Type A, Suffix A (or Dexron ) automatic transmission fluid - 6. TABLE H Hydraulic Oil - 6. TABLE I Hydraulic Oil Low Temperature - - 7. TABLE J SAE 90 Extreme Pressure (SCL) Gear Lubricant (Sulphur, Chlorine, Lead). - 7. TABLE K SAE 80 Multi-Purpose Gear Lubricant Extreme Pressure Not SCL. - 8. TABLE .L SAE 90 Multi-Purpose Gear Lubricant Extreme Pressure NoLSCL. - . 8. TABLE M SAE 140 Multi-Purpose Gear Lubricant Extreme Pressure Not SCL. - 9. TABLE N Multi-Purpose Gear Lubricant MIL-L-10324A Low Temperature - - Extreme Pressure Not SCL 9. TABLE 0 Steering Gear Lubricant - 10. TABLE P Semi-Fluid Gear Lubricant - 10. TABLE Q Multi-Purpose Lithium Base Grease - 11. TABLE R Circle & Circle Shoe Lubricant - 11. TABLE S Open Gear Lubricant - 12. TABLE T Special Purpose Open Gear Lubricant - 12. TABLE U Worm Gear Compound - 13. TABLE V High Temperature Lubricant Throw Out Bearing Grease - 13.

3 TABLE W Hydraulic Brake Fluid - 14. Lubrication Change Procedur 14. GRADERS. SERIAL NO. TEMPERATURE. MODEL FROM TO RANGE TABLE. Transfer Case, Transmission Final Drive 101, 102, 103, 116, 201, 202, 203, 303, 401, 402, 450 All Above 32 F. A or D. 104, 118 To 01588. Below 32 F. B or E. 160 (Clark) To 01092.. 503 01001 05100 (. 503A 05100 06112 3 To 100 F. B or E. 503L 06112 & Up ) Above 100 F. A or D. 104, 118 01 588 07245. 160 (Dana) 01092 02018 5 Above 32 F. E. 160A (Dana) 02018 02055 Below 32 F. F. 118A, 104H-A, 104A 07245 07600 Above 32 F. Aor D. j Below 32 F. B or E. Transfer Case, Transmission (. 118B, 104H-B, 104B 07600 10750 Above 32 F. AorD. 160B 02155 02714 ( Below 32 F. B or E. 104C 10750 11214. 118C 10750&Up All C. 160C 02714 & Up Torque Converter Powershift Transmission T-400A 01001 & U~. T-500 01001 02601. T500A 02601 & Up 03286 & Up All G. T-600 01001 01501. T-600B 01501 & Up T-700 01001 01081.))

4 Transmission 160L All C. Independent Rear AxIe*. 160B 02155 02714. 118B, 104H-B, 104B 07601 10750. 104C 10750 11214 All J. 16CC 02706 & Up or *. 160L 02101 & Up 20 F. to 60 F. K. 1 18C 10750 & Up 20 F. to 120 F. L*. T-400A 01001 & Up Above 100 F. M*. T-500A 02601 & Up 0~ F~ to 65 F. N*. T-500L 03286 & Up T-600B 01501 & Up Integral Final Drive T-500 01001 02601. T-600 01001 01501 All A or D. T-700 01001 01081. Tandem Drive Gear Type All Models <~ Above 0 A or D. ( BelowO BorE. Tandem Drive Chain Type*. All Models Except 503A, 503L B or G*. 503A 05101 06112 ) All BorE. 503L 06112 & Up I. GRADERS (Cont'dj SERIAL NO. TEMP ERATU RE. MODEL FROM TO RANGE TABLE. Circle Reverse Gear Case (2nd Section)* /. 503A 05101 05879. 160 B 02155 02714. 11BB 07601 10750.. 1 04H- B 07619 10693. 104 B 07601 10750. Above 32 F. A. 1 60L 02101 02729 Below 32 F. B. T-400A 01001 01163. T-500A 02601 04198.)

5 T-500L 03286 04198.. T-600B 01501 01906. 503A * 05879 06112. 503 L 06112 & Up 1 04C 1 0750 11214.. 1 60C 02706 & Up 11 8C 10750 & Up Above 32 F. U or L*. *. 1 60L 02729 & Up Below 32 F. D or I\. T-400A 01163 & Up T-500A 04198 & UP. 04198 & Up T-600B 01906 & Up Drawbar Side Shift Gear Case *. All Models Except T-400A, 503A, . 503L All Independent Steering System J. All Models 1~ All Hydraulic System *. 503A 05101 06112. 503L 06112 & Up 160B 02155 02714. 160C 02706 & Up 160L 02101 & Up 104H-B 07619 10693. 104B 07601 10750. Above 20 F. 1 04C 1 0750 & Up Below 20 F.. 118B 07601 10750. 118C 10750 & Up T-400A 01001 & Up T-500A 02601 & Up T-500L 03286 & Up T-600B 01501 & Up Front Wheel Bearings J. All Models ~ All Pressure Gun Fittings J. All Models ~ All Clutch Throwout Bearings 303, 303A. 503 01001 06123 All Oil Clutch System J. All Models ~ All Service Foot Brake System 3'. All Models ~ All ROLLERS.

6 SERIAL NO. TEMPERATURE. MODEL FROM TO RANGE TABLE. Transmission R-O-Static . R-0-S Tandem R-0-S 3 Wheel All Above 20 F. G. V-C-S Vibratory Below 20 F. Transmission Mechanical . R-0-M Tandem 3 Wheel All Above 0 F. A. PTR Below 0 F. B. V-C-S Vibratory * All Above 0 F. A orL*. ~ Below 0 F. B or K*. Torque Converter Tandem (Except 3 5 & 4 6 Ton). R-0-M 3 5 & 4 6 Ton Tandem G. R-0-M 3 Wheel R-0-M PTR. Final Drive Enclosed Gears*.. Tandem R-0-S Tandem Above 0 F. A or L*. R-0-S 3 Wheel Below 0 F. B or K*. Vibratory Final Drive Open Gears . R-0-M 3 Wheel R-0-M Tandem S. R-0-S Tandem Differential PTR Above 0 F. A. 1__~Lo~,_2 _F. C R-0-S 3 Wheel *. Vibratory *. All J Above 0 F. ~ Below 0 F. A or L~. B or K. Chain Drive PTR All ~ Above 0 F. A. ( Below0 F. B. Power Steering Hydraulic System . Tiller Steering R-C-M Tandem R-0-S Tandem All Above 20 F. G. R-0-M 3 Wheel Below 20 F. Power Steering Hydraulic System.)

7 Wheel Steering PTR. R-0-S 3 Wheel All Above 20 F. G. R-0-M Tandem Below 20 F. R-C-S Tandem Steering Gear *. PTR All )~ All 0 or K*. Transport Wheel Bearings (. R-C-M 3 5 & 4 6 Tandem All ~ All Q. R-C-S 3 5 & 4 6 Tandem (. Pressure Gun Fittings All All <~ All Q. Service (Foot) Brakes PTR. V-C-S Vibratory All { All W. CRANES. MQDEL. SERIAL NO. FROM TO.. TEMPERATURE. RANGE TABLE C. Transmission Mechanical * (. ~ Above 0 F. A or D. ( Below0 F. BorE. 80 90 100 110 125 MI ~. 20 O F. K*. 20 F. L*. Above 100 F. M*. 65 F. N*. Transmission & Torque Converter . Power Shift 90A, 100A, 11OA, 125A, 150A All Above 20 F. G. Below 20 F. I. Torque Converter 80, 90, 100, 110, 125 All Above 20 F. G. Below_ 20 _F. Planetary Drive Axles *. All Models Except 80. All All J. or 80 01001 04001 ~.200 F. to 60 F. K*. 20 F. L*. Above 100 F. M*. 65 F. to 0 F. N*. 80 04001 & U~ ~ 20 F. to 60 F. K. ) 20 F.))}

8 L. <~ Above 100 F. M. ~ 65 F. N. Steering Gear * J. ~. All 0. (. All Models Except 80. All Above 32 F. L*. 80 01001 04001 ( Below 32 F. K*. Swing Drive Final Mesh All Models All )~ All T. Winch *. ~ All D. All Mobile Models All ~. ( Above 32 F. or L*. 125P, 150P, 150T All Below 32 F. K*. Swing Drive Gear Case * I. <~. All D. ;~. All Mobile Models All ~ Above 32 F. L*. 125P, 150P, 150T All Below 32 F. K*. Pressure Gun Fittings f All All ~ All Q. Service Brake System All Mobile Models All ~ All W. Hydraulic System * (. All Models All ~ Above 20 F. G or H. ~ Below 20 F. GALlON FILE J. ROUSRS GRAO RS CP)SES. SHOP MANUAL SECTION 1. TABLE A TABLE C. TRANSMISSION & GEAR LUBRICANT TRANSMISSION & GEAR LUBRICANT. SPECIFICATIONS* SPECIFICATIONS*. SAE Specification: 90 SAE Specification: 140. Type: Straight Mineral Gear Lube Type: Straight Mineral Gear Lube Straight mineral gear oils of the SAE vis Straight mineral gear oils of the SAE vis cosity recommended above which measure up cosity recommended above which measure up to the quality standards of a reputable to the quality standards of a reputable refiner of petroleum products are prefer refiner of petroleum products are prefer able and should meet these requirements.))

9 Able and should meet these requirements. Viscosity @ 210 85-95 Viscosity @ 210 F 120-160 -- Flash point F, minimum 350 Flash point F, minimum ----375. Channel point F 0 Channel point F 20. Rust protection Yes Rust Protection Yes Foam inhibited Yes Foam inhibited Yes TABLE B * DO NOT USE EXTREME PRESSURE lubricants were compounded primarily for use in rear axles where unit gear tooth loads are very high and the rub bing action between the gear teeth is severe. TRANSMISSION & GEAR LUBRICANT. SPEC IFICAT IONS* These oils contain added chemical compounds which, under certain conditions of operation, are designed to unite with the metal of the gear teeth and protect the rub bing surfaces. Extreme gear tooth loads have bees designed out of GALlON trans SAE Specifications: 80 missions and the use of oils is unnecessary. In fact, moat of these labricasto have certain undesirable characteristics for transmission use.

10 Type: Straight Mineral Gear Lube Sulphur and graphite are widely used as additives. Under certain Conditions of Straight mineral gear oils of the SAE vis speratios, the sulphur is company with normal condensatiss of water will form cor rosive sulfuric acid. Graphite, even in its purest form, must be classified as an cosity recommended above which measure up abrasive material and will tend to increase wear when used in transmissinns. to the quality standards of a reputable addition, the Chemical instability of such lubricants may result in heavy soap and oxide deposits inside the unit, clogging the oil passages. refiner of petroleum products are prefer able and should meet these requirements. The object is draining the transmission oil periodically is to eliminate possible bearing surface abrasion and attendant wear. Minute particles of metal (the product of normal wear in service) are deposited in and circulate tb the Ii ansmisoinn Viscosity @ 210 F The oil changes chemically due to its repeated heating and cooling and also the ter rific churning it undergoes in the presence of air.