GC Series Hydraulic Pumps - HOORNWEG

1 Hydraulic SYSTEMS DIVISIONO utstanding Hydraulic Products, Service and Expertise, WorldwideGC Series Hydraulic PumpsHALEX-GC PMP-USA-2002-10 Haldex Hydraulics Series Hydraulic Pumps are compact,external gear models for use in pumping fluids with lubricating qualities. Suitable for use in a wide variety of material handling, agricultural, and construction equipment in addition to machine tools, robotics, and other types of to provide reliable, long-life service under rugged conditions, Series Pumps are built with cast iron bodies and hardened steel gears. Among their other standard, extra-value features are:nSpeeds to 4000 RPMnPressures to 4000 PSInSuperior volumetric efficiencynNeedle bearing constructionnHigh mechanical efficiencynTemperature ratings to 250 F (120 C)*nWide variety of options* Higher temperatures, consult the chart on this page for basic sizes.

2 Dimensionaland option information is listed on pages 3-5 and performance curves are shown on pages 6 & 7. See page 8 for complete ordering RatingCodeRevolutionAt 1800 RPMAt 3600 RPM ContinuousIntermittent( gear )cu. listed in gallons. 200 SSU Available, but not standard (100-piece minimum order).= For speed above 2400 RPM, 1-in. dia. inlet tube must be Series Hydraulic Pumps2 HALEX-GC PMP-USA-2002-10 SHAFT OPTIONSFive shaft options are standard: Tang, 1/2-inch diameter x 1 1/2-inch Extension, Flexible Coupling,Threaded End, and SAE Spline. Consult factory for othershaft CodeMounting Flange Diameter x Extension,1/8 Square Keys 3 Flexible Couplings 4 Threaded End (Specify Thread)* 5 SAE Spline (Specify)s 100-piece minimum order* 9T, 20/40 DP standard with flange option 1, 2 9T, 16/32 DP standard with flange option sizes available from stock.

3 Consult OPTIONSS tandard options include three basic flanges:4-Bolt with Pilot, 2-Bolt SAE AA with 2-inchor Pilot, and 2-Bolt SAE A with Consult factory for other flange CodeMounting Flange Options14-Bolt Pilot22-Bolt SAE AA Pilots 32-Bolt SAE AA Pilot42-Bolt SAE A Pilots 100-piece minimum orderDIMENSIONAL INFORMATIONP umps use one of two basic castings: One size for gearfaces 04 through 16 and a slightly larger size for gearfaces 20 to 32. See the drawings for HALEX-GC PMP-USA-2002-10 VALVE OPTIONSA variety of integral valves and valve combinations areavailable as standard. Options include: Relief, Check,and Check/Relief combination. A Check, Relief &Solenoid Release valve combination provides the lift-hold-lower function for power up and gravity down applica-tions. Another unique option, for lift-hold-lower applic-tions, incorporates an adjustable needle valve in thepump for controlling the lowering speed of the CodeValve OptionsANo ValvesBRelief ValveCDirection Checks (Not Shown)* DCheck Valve* ECheck & Relief Valves (Not Shown)*FCheck, Relief & Normally Closed Solenoid*GCheck, Relief & Normally Open Solenoid* HCheck, Relief & Solenoid Cavity PluggedPressure compensated flow control spools are availablewith options F and G.

4 * Available ONLY for gear sizes 04 through 36 Minimum full bypass relief valve settings:200 psi for gear sizes 04-16 at 1725 rpm, 300 psi for gear sizes 18-44 at 1725 rpm. At speeds above 1725 rpm, the minimum relief valve settings increase. Contact factory for specific & BEARING OPTIONSFive basic seal & bearing configurations are available asshown here. Oil seals are either Buna-N or ball bearings are available for radial load (bolt or gear drives and thrust loads). High-pressure sealsare rated up to 25 PSI at 3000 RPM. Viton seals are ratedat 350 F (176 C). Consult factory for other types of seal-ing materials and mechanical seals. Higher pressure sealsavailable, consult CodeSeals & Bearings Options1 Single Lip Buna-N Low Pressure Seal2 Viton Seal*3 Viton High-Pressure Seal w/OutboardBall Bearings*4 Double Seal w/Overboard Drain*5 Buna-N Seal w/Outboard Ball Bearings 100-piece minimum order.

5 * Not available with shaft option ball bearing settings:Maximum overhang load: 150 inward thrust: 75 outward thrust: 50 PMP-USA-2002-10 PORT LOCATION OPTIONSS tandard porting is SAE Straight Thread O Ring on gear size, porting size varies as shown inthe chart below. NPTF and Inlet Tube Ports are not stan-dard, but can be supplied. The second chart shows theOrder Code for port type and SizeSAE Port SizeUnirotational (Birotational)Order CodeLow Pressure PortHigh Pressure Port04 & 069/16-189/16-18(9/16-18)(9/16-18)08, 123/4-169/16-18& 16(3/4-16)(3/4-16)20, 247/8-143/4-1628 & 32(7/8-14)(7/8-14)36, 40 &44(7/8-14)(7/8-14)Order CodePort Location OptionsASAE Side PortssBSAE Rear PortssCNPTF Side PortssDNPTF Rear Portss* EInlet Tube, w/SAE Side Outlet PortNOTE:If ordering NPTF Ports, specify size (1/4, 3/8 or 1/2in.)

6 S 100-piece minimum order.* For gear order codes 36, 40 and 44, 1 in. diameter InletTube must be used for speeds above 2400 OPTIONSR otation options are Clockwise or Counterclockwise asviewed from the shaft end or Birotational. All Birotationalpumps include directional check valves. For high-pressureapplications, Birotational Pumps are supplied with a steel-plugged overboard 7/16-20 SAE drain, an outboard ballbearing, and a high-pressure Viton oil CodeRotation Options1 Clockwise2 Counterclockwise* 3 Birotational* Available only with valve option C , order section * NOTE:Based on CCW PMP-USA-2002-10* PERFORMANCE6* Based on 200 SSU PMP-USA-2002-10 CURVES7 HALEX-GC PMP-USA-2002-10G 2 2 08 F 1 A 1 10 R 127 Order CodeSeals & Bearings Options1 Single Lip Buna-N Low Pressure Seal2 Viton Seal*3 Viton High-Pressure Seal w/OutboardBall Bearings*4 Double Seal w/Overboard Drain*5 Buna-N Seal w/Outboard Ball Bearings 100-piece minimum order.

7 * Not available with shaft option CodePort Location OptionsASAE Side PortssBSAE Rear PortssCNPTF Side PortssDNPTF Rear Portss* EInlet Tube, w/SAE Side Outlet Ports 100-piece minimum :If ordering NPTF Ports, specify size: 1/4, 3/8 or 1/2 in.* For gear order codes 36, 40 & 44, 1-in. Diameter Inlet Tubemust be used for speeds above 2400 CodeRotation Options1 Clockwise2 Counterclockwise* 3 Birotational* Must specify option C in section 610 & 11 Order CodeRelief Valve Setting02-40 Full bypass pressure in hundredsof PSI. (Example: 00 = No Relief;09 = 900 PSI (Full Bypass Pressure);40 = 4000 PSI (Full Bypass Pressure.)NOTE:The maximum relief valve full bypass setting for eachgear size as listed on page 2, intermittent rating pressure full bypass relief valve settings: 200 psi for gear sizes 04-16 at 1725 rpm, 300 psi for gear sizes 18-44 at 1725 rpm.)

8 At speeds above 1725 rpm, the minimum relief valve settings increase. Contact factory for specific CodeSolenoid Valve LocationRRear Mounted Solenoid ValveSSide Mounted Solenoid ValveNNo Solenoid Valve13 & 14 Order CodeSolenoid Valve Voltage1212 Volts DC2424 Volts DC15115 Volts AC*PGSolenoid Valve Cavity Plugged00No Solenoid Valve Cavity* Must specify option H in section 6 How To Order Series Pumps8 Pump TypeMounting FlangeShaftGear Size(Displacement)ValvingSeals & BearingsPortingRotationRelief ValveSettingSolenoid ValveLocationSolenoid ValveVoltageExampleYour Options1 2 3 4 & 5 6 7 8 9 10 & 11 12 13 & 14 ORDERING INFORMATIONEach option has been assigned an order code -- listed in the tablesbelow -- for placement in the sequence shown to the CodeMounting Flange Options14-Bolt Pilot22-Bolt SAE AA Pilots 32-Bolt SAE AA Pilot42-Bolt SAE A Pilots 100-piece minimum order3 Order CodeShaft Tang w/ Short Coupling (.)

9 5 long)(For DC Motors) Diameter x Extension,1/8 Square Keys 3 Flexible Couplings 4 Threaded End (Specify Thread)5 SAE Spline (9 tooth, 20/40DP standard with flange options 1, 2 and 3; 9 tooth, 16/32 DP standard for flange option 4.) Tang w/Long Coupling (.8 long)(For AC Motors)s 100-piece minimum order4 & 5 gear SizeDisplacementOrder CodeWidth, InchesCu. (cc) ( ) ( ) ( )s ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )s 100-piece minimum orderNOTE: Duplex and triple Pumps available in minimum CodeValve OptionsANo ValvesBRelief Valve CDirection Checks (Not Shown)* DCheck Valve* ECheck & Relief Valves (Not Shown)* FCheck, Relief & Normally Closed Soltnoid* GCheck, Relief & Normally Open Solenoid* HCheck, Relief & Solenoid Cavity Plugged Available only with option 3 of section 9* Available ONLY for gear sizes 04 through 36 HALEX-GC PMP-USA-2002-10 Cast Iron Pumps Heavy DutyGC Series to cu.

10 In. ( to cc)GC Series High/Low PumpsHigh Pressure to cu. In. ( to cc)Low Pressure to cu. In. ( to cc)Maximum Pressure4,000 psi (276 bar)Maximum Speed4,000 rpmW- Series PumpsW100 to cu. In. ( to cc)W300 to cu. In. ( to cc)W600 to cu. In. (4 to 12 cc)W900 to cu. In. (5 to 31 cc)W1200 to cu. In. (25 to 33 cc)W1500 to cu. In. (19 to 50 cc)Maximum Pressure4,000 psi (276 bar)Maximum Speed500 to 4,000 rpmD Series to cu. In. ( to cc)D Series High/Low PumpsHigh Pressure cu. In. ( cc)Low Pressure to cu. In. ( to cc)Maximum Pressure3,000 4,000 psi (207 276 bar)Maximum Speed3,600 4,000 rpmWQ900 to cu. In. (5 to 27 cc)Maximum Pressure3,336 psi (230 bar)Maximum Speed4,000 rpmF12 & F15 Ferra Series PumpsF12 to cu. In. (16 41 cc)F15 to cu. In. (19 to 50 cc)Maximum Pressure4,000 psi (276 bar)Maximum Speed3,600 rpmCast to cu.