General Operations - Shimano

1 (English)DM-GN0001-20 Dealer's ManualGeneral Operations2 CONTENTSIMPORTANT NOTICE ..7TO ENSURE SAFETY ..8 REAR DERAILLEUR 9TO ENSURE SAFETY ..10 REAR DERAILLEUR FOR MTB/TREKKING ..12 Installation of the rear derailleur ..12 Stroke adjustment ..14 Securing the cable ..16 SIS adjustment ..21 Replacing the pulley ..23 REAR DERAILLEUR FOR ROAD ..25 Installation of the rear derailleur ..25 Stroke adjustment ..27 Securing the cable ..30 SIS adjustment ..32 Replacing the pulley ..34 FRONT DERAILLEUR 35TO ENSURE SAFETY ..36 FRONT DERAILLEUR FOR MTB/TREKKING ..37 Installation ..37 Fixing the cable and adjusting the SIS (Front double) ..43 Fixing the cable and adjusting the SIS (Front triple) ..49 FRONT DERAILLEUR FOR ROAD ..53 Installation ..53 Fixing the cable and adjusting the SIS (Front double) ..55 Fixing the cable and adjusting the SIS (Front triple).

2 60 MAINTENANCE ..663 CHAIN 67TO ENSURE SAFETY ..68 CHAIN CONNECTING PIN ..71 Method of use ..71 QUICK-LINK ..72 Installing a QUICK-LINK (SM-UG51) ..73 Installing a QUICK-LINK (SM-CN900-11) ..75 Removing a QUICK-LINK (SM-CN900-11) ..76 BRAKE 77TO ENSURE SAFETY ..78 DISC BRAKE ..82 Wheel spoke lacing ..82 Installation of the disc brake rotor ..82 INSTALLATION (HYDRAULIC DISC BRAKES) ..87 Installation of the brake lever ..87 Installation of the brake hose ..89 Installation of the brake hose (easy hose joint system) ..93 Replacing the brake hose (easy hose joint system) ..98 Preventing loosening of frame fixing bolts.

3 102 MAINTENANCE (HYDRAULIC DISC BRAKES) ..105 Brake pad replacement ..105 Adjustment when the pistons are not operating correctly ..108 Lever stroke adjustment .. 109 Free stroke adjustment ..109 Mineral oil replacement ..109 Adding mineral oil and bleeding air ..110 INSTALLATION (V-BRAKE BRAKES) ..115 Installation of the brake lever ..115 Installing the power modulator ..115 Installation of V-BRAKE brakes ..1164 MAINTENANCE (V-BRAKE BRAKES) ..119 Replacement of the cartridge shoe ..119 BRAKE LEVER WITH SWITCH INTERCHANGEABILITY (V-BRAKE AND HUB ROLLER BRAKES) ..120 For V-BRAKE (with power modulator) mode ..120 For Caliper brake/Roller brake ..120 INSTALLATION (DUAL PIVOT CALIPER BRAKES) ..121 Arch spring tension adjustment ..124 MAINTENANCE (DUAL PIVOT CALIPER BRAKES) ..125 Replacement of the cartridge shoe.

4 125 SPECIFICATIONS (CANTILEVER BRAKES) ..126 Cantilever brakes ..126 Brake lever ..126 INSTALLATION (CANTILEVER BRAKES) ..127 Installation of the brake lever ..127 Installation of the brake caliper ..128 Installing SM-CB70 ..131 FRONT CHAINWHEEL 132TO ENSURE SAFETY ..133 INSTALLATION (CHAINRINGS) ..135 For ROAD ..135 For MTB/Trekking ..136 INSTALLATION (FRONT CHAINWHEEL) ..137 HOLLOWTECH II / 2 piece crankset ..137 OCTALINK TYPE ..142 SQUARE TYPE ..143 INSTALLATION (PRESS-FIT BOTTOM BRACKET) ..145 Adapter ..145 Assembly example ..145 Installation ..146 Removal ..1475 PEDALS (SPD-SL PEDALS/SPD PEDALS) 148TO ENSURE SAFETY ..149 INSTALLATION (SPD PEDALS) ..151 Engaging the cleats with the pedals ..151 Releasing the cleats from the pedals ..151 Attaching the cleats ..153 Mounting the pedals on the crank arms.

5 155 Adjusting the spring tension of the binding ..156 Cleat replacement ..156 INSTALLATION (SPD-SL PEDALS) ..157 Cleat types ..157 Engaging the cleats with the pedals ..158 Releasing the cleats from the pedals ..158 Attaching the cleats ..158 Mounting the pedals on the crank arms ..159 Adjusting the spring tension of the binding ..160 Cleat replacement ..160 Replacement of the body cover ..161 Maintenance of the axle units ..161 Mounting the reflectors (optional) ..161 HUB DYNAMO 162TO ENSURE SAFETY ..163 INSTALLATION (HUB DYNAMO) ..165 Installation of the disc brake rotor ..165 Installation of the front wheel ..165 CONNECTION OF THE CABLES ..168 For E2 type ..168 For J2 type ..169 For J2-A type ..170 Note on the connection of the cables ..172 Checking the light illumination ..172 MAINTENANCE (HUB DYNAMO).

6 1736 MULTIPLE FREEWHEEL 174 INSTALLATION (MULTIPLE FREEWHEEL) ..175 Installation of the freewheel ..1757 IMPORTANT NOTICE IMPORTANT NOTICE This dealer's manual is intended primarily for use by professional bicycle mechanics. Users who are not professionally trained for bicycle assembly should not attempt to install the components themselves using the dealer's manuals. If any part of the information on the manual is unclear to you, do not proceed with the installation. Instead, contact your place of purchase or a local bicycle dealer for their assistance. Make sure to read all instruction manuals included with the product. Do not disassemble or modify the product other than as stated in the information contained in this dealer's manual. All dealer's manuals and instruction manuals can be viewed on-line on our website ( ).

7 Please observe the appropriate rules and regulations of the country, state or region in which you conduct your business as a safety, be sure to read this dealer's manual thoroughly before use, and follow it for correct following instructions must be observed at all times in order to prevent personal injury and physical damage to equipment and instructions are classified according to the degree of danger or damage which may occur if the product is used to follow the instructions will result in death or serious to follow the instructions could result in death or serious to follow the instructions could cause personal injury or physical damage to equipment and ENSURE SAFETY TO ENSURE SAFETY WARNING Be sure to follow the instructions provided in the manuals when installing the is recommended to use genuine Shimano parts only.

8 If parts such as bolts and nuts become loose or damaged, the bicycle may suddenly fall over, which may cause serious addition, if adjustments are not carried out correctly, problems may occur, and the bicycle may suddenly fall over, which may cause serious injury. Be sure to wear safety glasses or goggles to protect your eyes while performing maintenance tasks such as replacing parts. After reading the dealer's manual thoroughly, keep it in a safe place for later Products are not guaranteed against natural wear and deterioration from normal use and aging. For maximum performance we highly recommend Shimano lubricants and maintenance DERAILLEUR10 REAR DERAILLEUR TO ENSURE SAFETY TO ENSURE SAFETY WARNING Obtain and read the dealer s manual carefully prior to installing the , worn or damaged parts may cause the bicycle to fall over and serious injury may occur as a result.

9 It is strongly recommended using only genuine Shimano replacement parts. Obtain and read the dealer s manual carefully prior to installing the adjustments are not carried out correctly, the chain may come off. This may cause you to fall off the bicycle which could result in serious If gear shifting Operations cannot be carried out smoothly, clean the derailleur and lubricate all moving parts. If the amount of looseness in the links is so great that adjustment is not possible, you should replace the derailleur. Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly. For smooth operation, use the specified outer casing and the bottom bracket cable guide. Periodically clean the derailleur and lubricate all moving parts (mechanism and pulleys). If gear shifting adjustment cannot be carried out, check the degree of parallelism at the rear end of the bicycle.

10 Also, check if the cable is lubricated and if the outer casing is not too long or short. If you hear abnormal noise as a result of looseness in a pulley, you should replace the pulley. Using a frame with internal cable routing is strongly discouraged as it has tendencies to impair the SIS shifting function due to its high cable resistance. For MTB/Trekking The gears should be periodically washed with a neutral detergent. In addition, cleaning the chain with neutral detergent and lubricating it can be an effective way of extending the life of the gears and the chain. Always be sure to use the sprocket set bearing the same group marks, and never use in combination with a sprocket bearing a different group marks Use an outer casing which still has some length to spare even when the handlebars are turned all the way to both sides.