GILAIR-3 & GILAIR-5 AIR SAMPLING SYSTEMS - …

1 16333 Bay Vista Dr. Clearwater, Florida 33760 USA (800) 451-9444 (727) 530-3602 (727) 539-0550 [FAX] 360-0040-01 (C) GILAIR-3 & GILAIR-5 AIR SAMPLING SYSTEMSOPERATION MANUALWARNING54312 BatteryFaultFlowPossible static hazard. Do notrub with dry cloth. Substitutionof components may impairintrinsic safety. Use onlyspecified GILAIR-3 battery Labeling for intrinsic Air SamplerGil ir3AA4321 WARNING54312 BatteryFaultFlowPossible static hazard. Do notrub with dry cloth. Substitutionof components may impairintrinsic safety. Use onlyspecified GILAIR-5 battery Labeling for intrinsic Air SamplerGil ir5AA543123 REF 360-0040-01 (C) GILAIR-3 & GILAIR-5 AIR SAMPLING PUMPSDISCLAIMERTHE SELLER ASSUMES NO RESPONSIBILITY WHATSOEVER, TO ANY PARTY WHOSOEVER, FOR ANYPROPERTY DAMAGE, PERSONAL INJURY, OR DEATH RECEIVED BY OR RESULTING FROM, INWHOLE, OR IN PART, THE IMPROPER USE, INSTALLATION, OR STORAGE OF THIS PRODUCT BY THEUSER, PERSON, FIRM, ENTITY, CORPORATION OR PARTY NOT ADHERING TO THE INSTRUCTIONSAND WARNINGS IN THIS MANUAL, OR OTHERWISE PROVIDED BY THE SELLER OR FROM NOT AD-HERING TO ALL FEDERAL, STATE, AND LOCAL ENVIRONMENTAL AND OCCUPATIONAL HEALTH ANDSAFETY LAWS AND SELLER SHALL NOT BE LIABLE FOR DIRECT, INDIRECT, CONSEQUENTIAL, INCIDENTAL OROTHER DAMAGES RESULTING FROM THE SALE AND USE OF ANY GOODS AND SELLERS LIABILITYHEREUNDER SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF ANY GOODS FOUND WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED.

2 INCLUDING BUTNOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE OR FORA PARTICULAR PURPOSE WHICH ARE EXPRESSLY NOTICEThis manual was prepared exclusively for the owner of the Sensidyne gilair Air SAMPLING system . The material within thismanual is proprietary information and is to be used only to understand, operate, and service the instrument. By receivingthis document, the recipient agrees that neither this document nor the information disclosed within nor any part thereofshall be reproduced or transferred, physically, electronically or in any other form, or used or disclosed to others for manu-facturing or for any other purpose except as specifically authorized in writing by Sensidyne, NOTICE 2005 Sensidyne, Inc. All Rights Reserved. No part of this document may be reproduced, transmitted, transcribed, storedin a retrieval system , or translated into any language in any form by any means without the prior written permission ofSensidyne, NOTICES ensidyne, the Sensidyne logo, Gilian, and the Gilian logo are registered trademarks.

3 These trademarks are protected throughuse and registration in the United States. The trademarks and servicemarks used in this document are the property of theirrespective companies and are used only for informational and explanatory 360-0040-01 (C)TABLE OFCONTENTS PREFACE Notices .. 3 WARNINGS .. 6 Certifications .. 7 SECTION ONE: INTRODUCTION Components .. 9 SECTION TWO: PUMP Flow Rate .. 12 Equipment Set-Up .. 12 Field Calibration/Flow Verification .. A Sample ..15 SECTION THREE: DISPLAY The SAMPLING Run: Clock Model .. Self-Test: Clock Model .. LAST Run Data: Clock Model .. A SAMPLING Run: Clock Model .. The SAMPLING Run: Program Model .. Self-Test: Program Model .. LAST Run Data: Program Model .. A SAMPLING Run: Program Model .. The Pump: Program Model .. 225 REF 360-0040-01 (C)SECTION FOUR: Maintenance.

4 Maintenance ..25 SECTION FIVE: APPENDICES Appendix A: Parts List .. 26 Appendix B: Specifications ..27 Appendix C: Troubleshooting Guide .. 28 Appendix D: Constant Low Flow Module .. 29 Appendix E: Multi-Flow Module .. 33 Appendix F: Service .. 37 LIST OF SAMPLING Pump: Front View ( GILAIR-3 shown) .. Calibration/Flow Verification Equipment Set-Up .. Calibration/Flow Verification .. Flow Chart: Program Model .. Installing The Constant Low Flow Module .. Constant Low Flow Module: Calibration Set-Up .. Constant Low Flow Module: Bag SAMPLING Installation .. The Multi-Flow Module .. Module: Calibration Set-Up .. Module: Bag SAMPLING Installation .. 36 TABLE OFCONTENTS6 REF 360-0040-01 (C)READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USEF ailure to read, understand, and comply with ALL accompanying literature, product labels, and warnings could result in propertydamage, severe personal injury, or and understand ALL applicable environmental health and safety laws and regulations.

5 Ensure complete compliance with ALL applicablelaws and regulations before and during use of this NOT remove, cover, or alter any label or tag on this product, its accessories, or related NO CIRCUMSTANCES should this product be used except by qualified, trained, technically competent NOT operate this product should it malfunction, require repair, or have a cracked or broken case. DO NOT repair or modify, exceptas specified in Operation Manual. Service to be performed by Sensidyne Authorized Service Departments ONLY specified Sensidyne parts when performing maintenance procedures described in this manual. Intrinsic safety certificationsbecome void by substitution of components, unauthorized repair or product is intended for both indoor and outdoor use when protected from splashed or wind blown liquids. The unit is notwaterproof so NEVER submerge the unit in water.

6 Pump failure or faulting may static hazard. Do not rub with dry NOT clean, open case, charge or replace batteries in an explosive product uses rechargeable Nickel-Cadmium or Nickel-Metal-Hydride batteries. ALWAYS fully charge before use. Use only batterypack and chargers specified in Operation Manual. DO NOT insert any foreign objects into contact slot. Shorting contacts will blowprotective fuse. DO NOT use BMS-200 charger to charge NiCd battery version ATEX models of this product use Nickel-Cadmium batteries which may not be disposed to normal landfill due to the Cadmium of Nickel-Cadmium batteries only according to local and federal Allowable Charging Voltages (Um): GILAIR-3 : 6 Vrms ( 250 mA)21 Vrms (< 250 mA) GILAIR-5 : 7 Vrms ( 250 mA)21 Vrms (< 250 mA)If the equipment is likely to come into contact with aggressive substances, then it is the responsibility of the user to take suitableprecautions that prevent it from being adversely affected, thus ensuring that the type of protection is not compromised.

7 Examples ofaggressive substances are acidic liquids or gases that may attack metals, or solvents that may affect polymeric materials. Examplesof suitable precautions are regular checks as part of routine inspections or establishing from material data sheets that it is resistant tospecific NOT operate with a dirty or blocked inlet filter or kinked tubing. Pump failure or faulting may : Both charger and battery become warm during further translation is required, please contact Continental Disc Corporation, the Sensidyne EU Authorized 360-0040-01 (C)CERTIFICATIONSCE marking &number of notifiedbody responsiblefor productionExplosion protectionII = Equipment Group2 = Equipment CategoryG = Hazardous Gases, Vapors or MistsEEx = Explosion Protected equipment in compliance with CENELEC EN 50014 seriesia = Intrinsic safety protection methodIIC = Gas groupT4 = 135 C, maximum external surface temperatureEC-Type examinationcertification numberGilAir intrinsically safeair SAMPLING pumpSIRA 03 ATEX2136 EEx ia IIC T40518II 2 GUNITED STATESEUROPEAN ECONOMIC COMMUNITYC lass I= Flammable Gases, Vapors.

8 Or LiquidsDivision 1 = Ignitable concentrations can exist all of the timeGroup A= AcetelyeneGroup B= HydrogenGroup C= EthyleneGroup D= PropaneClass II= Combustible dustsGroup E= Metal DustGroup F= Carbonaceous DustGroup G= Grain DustClass III= Ignitable fibers & flyingsTemp Code = T3C ( 160 C) Made in USAL isted 17G9 GILAIR-3 SamplerIntrinsically safe for use inhazardous locations:Class I Groups ABCD, Class IIGroups EFG & Class Code T3C. Pat. 17G9 GILAIR-5 Portable Air SAMPLING Pump Use only with Gilian battery Pack PN 800869 Intrinsically safe for use in hazardouslocations: Class I Groups A,B,C,D; Class IIGroups E,F,G; & Class III. Temp. Code in USA8 REF 360-0040-01 (C)FRONT NAMEPLATESUNITED STATESB atteryFaultPatent PendingMade in USAF lowbySubstitution of componentsmay impair intrinsic only with Gilian batterypack PN 800464 or Air SamplerPersonal Air Sampler431254312 BatteryFaultFlowAAGil ir5 AWARNINGG ilian Pat.

9 PendingMade In USAS ubstitution of components mayimpair intrinsic safety. Use onlyspecified GilAir5 battery Labeling for intrinsic Air SamplerEUROPEAN ECONOMIC COMMUNITYGil ir3AA54312 BatteryFaultFlowPersonal Air SamplerPossible static hazard. Do notrub with dry cloth. Substitutionof components may impairintrinsic safety. Use onlyspecified GILAIR-3 battery Labeling for intrinsic ir5 AAWARNING5431254312 BatteryFaultFlowPossible static hazard. Do notrub with dry cloth. Substitutionof components may impairintrinsic safety. Use onlyspecified GILAIR-5 battery Labeling for intrinsic Air Sampler9 REF 360-0040-01 (C)SECTION ONEINTRODUCTION COMPONENTS See Figures ( GILAIR-3 ) and ( GILAIR-5 ) All Models(1) On/Off switch(2) Flow Adjustment (requires slottedscrewdriver)(3) Rechargeable battery Pack(4) Internal/External Vent ControlUse a flat-head screwdriver to adjust the internal/external vent.

10 The open circle position will ventthe pump discharge external to the sampler case(recommended for moist or corrosive samplingenvironments). The closed circle will ventinternally (recommended for dust ladenenvironments).(5) battery Charge Indicator. Lights up when thepump is turned on and the battery pack is fullycharged. The indicator will normally turn off afterthe pump runs for a short period of time.(6) Flow Fault Indicator. Lights up if pump is unableto maintain flow rate within 5% of the set if pump is operated outside its specifiedperformance ranges, or if battery pack hasinsufficient about 30 seconds of continuous operationunder fault conditions, the pump will Clock and Program models, shutdown underfault conditions preserves the run time in thedisplay. Clock and Program Models Only(7) Liquid Crystal display (LCD)Note: All times are displayed in minutes.