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Goulds Model 3196

CHEM-1A17 Goulds Model 3196 Chemical Process PumpsDesigned for Total Range of Industry Services Capacities to 7000 GPM (1364 m3/h) Heads to 730 feet (223 m) Temperatures to 700 F (371 C) Pressures to 375 PSIG (2586 kPa)Outstanding Featuresfor OutstandingPerformanceExtended Pump Life X-Series Power Ends Patented TaperBoreTMPLUS Seal Chamber BigBoreTMSeal Chambers ANSI PLUS FeaturesEase of Maintenance Back Pull-out Design External Impeller Adjustment Maximum Interchangeability Optional C-Face Motor AdapterOptimum Hydraulic performance Fully Open Impeller Full 50/60 Hz Coverage 29 Sizes Computerized Pump SelectionSafety ANSI Coupling Guard Ductile Iron Frame Adapter Optional Shaft GuardProven PerformanceEvery day in over 500,000 installations, the Goulds3196 ASME/ANSI ( ) process pump proveswhy it s the industry standard for performance . Usersin chemical, petrochemical, pulp & paper, primarymetals, food & beverage and general industries knowthey can make no better choice than the (97)0325(99)TOTAL HEAD FEET (METERS)CAPACITY GPM (m /h)301700 (386)0725(221)TOTAL HEAD FEET (METERS)CAPACITY GPM (m /h) 306000 (1363)0310(96)TOTAL HEAD FEET (METERS)600 (136)CAPACITY GPM (m /h)3 Model3196 STX5 ANSI PumpsModel3196 MTX15 ANSI PumpsModel3196 XLT-X9 ANSI Pumps18 CHEM-1 AModel 3196 Chemical Process PumpsHeavy Duty Design Features for Total Range of Process ServicesSTANDARDLABYRINTHOIL SEALSC arbon-filled TEFLON* forchemical premature

Standard performance features extend pump life. Goulds backs reliability with a three-year unconditional warranty. X-Series power ends are interchangeable with 7 different Goulds models: 3196 (CHEM-1A), LF 3196 (CHEM-1B), CV 3196 (CHEM-1C), 3796 (CHEM-1D), 3996 (CHEM-1E), NM 3196 (CHEM-2A) and 3198 (CHEM-2B). 21 CHEM-1A *E.I. DuPont reg. trademark

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Transcription of Goulds Model 3196

1 CHEM-1A17 Goulds Model 3196 Chemical Process PumpsDesigned for Total Range of Industry Services Capacities to 7000 GPM (1364 m3/h) Heads to 730 feet (223 m) Temperatures to 700 F (371 C) Pressures to 375 PSIG (2586 kPa)Outstanding Featuresfor OutstandingPerformanceExtended Pump Life X-Series Power Ends Patented TaperBoreTMPLUS Seal Chamber BigBoreTMSeal Chambers ANSI PLUS FeaturesEase of Maintenance Back Pull-out Design External Impeller Adjustment Maximum Interchangeability Optional C-Face Motor AdapterOptimum Hydraulic performance Fully Open Impeller Full 50/60 Hz Coverage 29 Sizes Computerized Pump SelectionSafety ANSI Coupling Guard Ductile Iron Frame Adapter Optional Shaft GuardProven PerformanceEvery day in over 500,000 installations, the Goulds3196 ASME/ANSI ( ) process pump proveswhy it s the industry standard for performance . Usersin chemical, petrochemical, pulp & paper, primarymetals, food & beverage and general industries knowthey can make no better choice than the (97)0325(99)TOTAL HEAD FEET (METERS)CAPACITY GPM (m /h)301700 (386)0725(221)TOTAL HEAD FEET (METERS)CAPACITY GPM (m /h) 306000 (1363)0310(96)TOTAL HEAD FEET (METERS)600 (136)CAPACITY GPM (m /h)3 Model3196 STX5 ANSI PumpsModel3196 MTX15 ANSI PumpsModel3196 XLT-X9 ANSI Pumps18 CHEM-1 AModel 3196 Chemical Process PumpsHeavy Duty Design Features for Total Range of Process ServicesSTANDARDLABYRINTHOIL SEALSC arbon-filled TEFLON* forchemical premature bearingfailure caused by lubricantcontamination and loss of FLEXIBILITYX-Seriespower ends pre-drilled for choice oflubrication.

2 Easy field conversion from standardflood oil to oil mist DUTY SHAFTAND BEARINGSS haft designed for mini-mum deflection less in. (.05 mm) at sealfaces. Bearings sized for 2-year minimum and 10-year average life undertough operating FLANGESFor positive sealing againstleakage. Meets ANSI Class 150flanges standard, optionalClass 150 RF, 300 Top centerlinedischarge for airhandling, self-venting. Class 150 pumpshave Class 300wall thickness as standard. Back pull-outdesign. Integral SIGHTGLASSFor easy monitoring ofactual oil leveland FRAME (AND CASING) FEETR educe effect of pipe loadson FLEXIBILITYWide range of sealing arrangementsavailable to meet service SEAL CHAMBERSD esigned to provide best seal environment forselected sealing choices are patented TaperBoreTMPLUS, BigBoreTM, standard bore or jacketed seal OPENIMPELLERA cknowledged bestdesign for CPI services--solids handling,stringy material, corrosives, pump-out vanesminimize sealing chamber pressure.

3 TEFLON is a registered trademark of Features for Extended MTBFB enefitLow deflection (less than .002 in.) at seal faces for longer sealand bearing 10-year average bearing life within design operational primary cause of premature bearing failure lubricantcontamination. Also prevent loss of run cooler, last design reduces effects of pipe loads on pump/motor shaft alignment. Bearings and seals last maintenance of proper oil use of C-Face adapter for factory alignment; eliminatespossibility of field use of temperature/vibration sensors for predictive lubrication flexibility. Easy conversion to flood oil lubrication, grease, oil mist as conditions thickness Class 150 pumps feature Class 300 wallthickness longer life under corrosive/erosive resistance to pipe loads. Available with Class 150 or 300 design for handling corrosives, erosives and stringy times wear area of enclosed positive stuffing box/seal chamber vibration extends seal and bearing threaded area against lubrication and cooling of seal faces extend mechanical seal larger diameter mechanical seals allowing useof new generation seal solids impingement on seal concentricity and perpendicularity for extended seal ShaftB BearingsC Oil SealsD BearingFrameE CasingF ImpellerG Seal ChamberH HighPerformanceGlandFeatureOptimum overhang vs size and filled Teflon* labyrinth oil oil sight monitoring lubrication corrosion duty open pump-out to ISO 1940 (BigBore and TaperBore PLUS) bores designed specifically for mechanical flush fit with seal EndLiquid End* dupont reg.

4 TrademarkSTXMTXLTXXLT-XDiameter at (19)1(25) (32) (38)Diameter in Stuffing Box/Seal Chamber(Less Sleeve) (35) (45) (54) (64)Shaft(With Sleeve) (29) (38) (48)2 (51)*Diameter Between Bearings (38) (54) (64) (79)Diameter at (22) (29) (48) (60) (156) (213) (213) (253)Maximum Shaft ( )Shaft Deflection Index (L3/D4)(With Sleeve)1431164862(Less Sleeve) thru Stuffing Box/Seal (35) (45) (54) (64)*RadialSKF 6207 SKF 6309 SKF 6311 SKF 6313 BearingsThrustSKF 5306 A/C3 SKF 5309 A/C3 SKF 7310 BECBMSKF 5313 A/C3 Bearing (105) (171) (164) (235)Average L'10 Bearing Life50,000 HoursBigBore Seal (73) (89) (98) (120)*Stuffing BoxBore2 (51) (64) (73) (86)*Power LimitsHP (kW) per 100 (.82) ( ) ( )14 ( )**MaximumMaximum Liquid Temperature LiquidOil/Grease Lubrication without Cooling350 F (177 C)TemperatureMaximum Liquid Temperature Oil Lubrication with High Temp.

5 Option700 F (370 C)Casing Corrosion (3)Construction Details All dimensions in inches and (mm).*17 inch sizes have 21 4inch (57) shaft diameters in stuffing box/seal chamber with sleeve. Shaft sleeve is 23 4inches (70) for packing and 21 2 inches (64) for mechanical chamber bore is 43 4inches (121). Stuffing box bore is 35 8inches (92).**17 inch sizes power limit per 100 RPM is 20HP (15kW).20 CHEM-1AX-SeriesPower EndsLubrication FlexibilityMTX POWER ENDWITH OIL MISTGREASE LUBRICATIONLTXP ower EndFor High Load ApplicationsFLINGER/CHANNEL OIL LUBRICATION SYSTEMD irects oil to thrust bearings for efficient cooling, improved THRUST BEARINGS Ideally sized for high-load on OIL SEALSG oulds X-Series Power Ends are designed for anylubrication system of user preference. Choice of floodoil, oil mist, grease lubrication. ANSI PLUSTM sealedpower end with magnetic oil seals available as an option. Pre-drilling at factory allows easy field conversion (flood oil to oil mist back to flood oil lubrication) without modifying parts.

6 Flexible designaccommodates oil mist configurations to meet users PLUSTMSEALED POWER ENDA lthough Goulds X-Series Power Ends are designed fortough conditions, some applications push a power endbeyond ANSI design limits. Three examples are: 1) a pump is operated at reduced flows, 2) pumping highspecific-gravity liquids, 3) overhung belt drive OVERSIZED SHAFTM inimizes shaft deflection,extends seal life. BHP limitextended to 200 HP (149 kW).applications. These cause excessive loads which resultin increased shaft deflection. This leads to prematurebearing and seal ANSI PLUSTMLTX Power End is a practical solution. An oversized shaft and bearing assembly significantly expands the limits for long, trouble-free bearing and seal performance features extend pump backs reliability with a three-year unconditional power ends are interchangeable with 7 different Goulds models: 3196 (CHEM-1A),LF 3196 (CHEM-1B), CV 3196 (CHEM-1C),3796 (CHEM-1D), 3996 (CHEM-1E),NM 3196 (CHEM-2A) and 3198 (CHEM-2B).

7 CHEM-1A21* dupont reg. trademarkRIGID FRAMEFOOTR educes effect of pipe loads on shaft alignment is bettermaintained forextended bearing and seal OIL SIGHT GLASSA llows for viewing condition and level of oil critical for bearing life. Framepre-drilled for optional bottle LARGE OIL SUMPL arge oil capacity providesoptimum heat transfer forcooler running iron standard forsafety SITES Allow easy and consistent monitoring of temperature andvibration for preventive maintenance. Optionalinstallation of ADAPTERX-Series Power Endsaccommodate optional C-Face motor adapter simplifies TEFLON*LABYRINTH OIL SEALSP revent contamination of lubricant, the primary cause of premature bearing X-SeriesPower EndsDesigned for Reliability,Extended Pump LifeSHAFT/BEARINGS ASSEMBLYS haft designed for minimum deflection for long sealand bearing life. Bearings sized for optimum thrust bearings HastelloyNumberPart NameIron316 SSCD4 MCuAlloy 20 MonelNickelB & CTitanium100 CasingDuctile Iron316 SSCD4 MCuAlloy 20 MonelNickelHastelloyTitanium101 ImpellerDuctile Iron316 SSCD4 MCuAlloy 20 MonelNickelHastelloyTitanium105 Lantern RingGlass-Filled Teflon*106 Stuffing Box PackingTeflon* Impregnated Fibers108 Frame AdapterDuctile Iron112 Thrust BearingDouble Row Angular Contact**122 Shaft Less Sleeve (Optional)SAE4140316 SSAlloy 20 MonelNickelHastelloyTitanium122 Shaft With SleeveSAE4140316SS126 Shaft Sleeve316 SSAlloy 20 MonelNickelHastelloyTitanium136 Bearing Locknut and LockwasherSteel168 Radial BearingSingle Row Deep Groove184 Stuffing Box Cover (Packed Box)Ductile Iron316 SSCD4 MCuAlloy 20 MonelNickelHastelloyTitanium184 MSeal Chamber (Mechanical Seal)

8 Ductile Iron316 SSCD4 MCuAlloy 20 MonelNickelHastelloyTitanium228 Bearing FrameCast Iron (Ductile Iron for STX Group)250 Gland316 SSCD4 MCuAlloy 20 MonelNickelHastelloyTitanium262 Repeller/Sleeve (Dynamic Seal Option)CD4 MCuMonelNickelHastelloyTitanium264 Gasket, Cover to Backplate (Dynamic Seal)Teflon*265 AStud/Nut, Cover to Adapter304SS319 Oil Sight GlassGlass/Steel332 ALabyrinth Oil Seal (Outboard)Carbon-Filled Teflon* with Viton O-ring333 ALabyrinth Oil Seal (Inboard)Carbon-Filled Teflon* with Viton O-ring351 Casing GasketAramid Fiber with EPDM Rubber358 ACasing Drain Plug (Optional)Steel316 SSCD4 MCuAlloy 20 MonelNickelHastelloyTitanium360 Gasket, Frame-to-AdapterManila Paper360 AGasket, Bearing End CoverVellumoid370 Cap Screw, Adapter-to-CasingSteel304SS418 Jacking Bolt304SS444 Backplate (Dynamic Seal Option)Ductile Iron316 SSCD4 MCuAlloy 20 MonelNickelHastelloyTitanium469 BDowel PinSteel496O-ring, Bearing HousingBuna Rubber496AO-ring, ImpellerGlass-Filled Teflon*Parts List and Materials of Construction* dupont reg.

9 Trademark**LTX Power End features Duplex Angular ContactSectional ViewModel 3196 STXI llustrated: BigBore Seal Chamber Flood Oil Lubrication136332A122112496228168 333A250 370319 126 418 351100101496A184M358 ACHEM-1A23 Model 3196 XLT-XIllustrated: BigBore Seal Chamber Grease LubricationModel 3196 MTXI llustrated: BigBore Seal Chamber Oil Mist Lubrication112136122332A496112332A122136 360A496100101496A351358A100101496A184M35 1358A228 168 333A108 370319 360 469B 250 418 126 228 168 333A 126 360 108 184M 370250 41824 CHEM-1 AStocked OptionsGoulds offers a variety of options to meet users specific plant andprocess requirements. All are stocked for minimum delivery and Low Temperature CapabilityJACKETED STUFFING BOX ORSEAL CHAMBERM aintains proper temperature control of sealing environment. Idealfor maintaining temperaturefor services such as moltensulphur and CASINGCast-in jacket for heating or Features ANSI COUPLING GUARDM eets all requirements of ANSI 150 & 300 RAISED FACE FLANGESS errated raised face flanges for positive sealing against GUARDWhen a guard around all rotatingshaft parts is COOLERD irectly cools oil for lower bearing temperature.

10 Requires minimum coolingwater. Corrosion resistant for temperatures over 350 F (177 C).CONTROL HEAT JACKETE conomical clamp-on jacket provides practical method of heating orcooling the casing. Excellent heat transfer characteristics. Easy toinstall or remove for pump TEMPERATUREOPTION[For operation to 700 F (371 C)]*Jacketed Stuffing Box*Finned Cooler*316 Shaft*Graphite Impeller O-ring*Graphite Casing GasketFor high and low temperature applications or wherepumpage temperature must be controlled, theseoptions are readily recognizes users concern for safe pump operation and offers options to meet plant safety 1 TYPE 2 TYPE 3 TYPE 4 Camber PERMA-Fabricated Enhanced TopBASETMS teelFeatureCast IronFabricatedPLANT REQUIREMENTSS teelCorrosion Resistance (mild/moderate)Corrosion Resistance (severe)Machined Pump & Motor PadsCircular Grout Holes (4 in. min.)Vent Holes (1 in. min.)Vent Holes (1/2 in. min.)Non-OverhangFull Drain RimBuilt-in Drain Pan (under pump)Drain Pan Under PumpBaseplate Leveling ScrewsMotor Alignment AdjustersLifting EyesContinuous Welding UsedFlexibly MountedSpring-Loaded*Available in 304 and 316 SSANSI ConformanceAPI-610 Features*Engineered option requires special baseplateSpecial SurfacePreparationsSeal Flush PlansAlthough Goulds cast parts provide exceptionally smooth finish for superior hydraulic performance , many users require special surface finishes including: Passivation Surface Finish Less Than SIS Grade 2 Electropolishing Fusion Bonded, Epoxy Coated Power End Hard Metal Coatings Special Paint SystemsCPI PLAN 7353 Pressurized circulation lubricates double seal control emission levels and meet seal installationrequirements, all ANSI seal flush and coolingplans are available.


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