1 GRADALL Bodas-service Installation and Operation bodas Software Installation and Operation for GRADALL . Hydraulic Excavators & Industrial Maintenance Machines 3-1. GRADALL Industries, Inc. Bodas-service Software Bodas-service Software (P/N 80414109) is available to allow configuration and diagnostics of all machines equipped with processor aided hydraulic systems. Bodas-service is an upgrade of the Bodem software. bodas is backwards compatible. No programming skills are needed to use Bodas-service . In addition to the software, you will also need cable kit (P/N 80364206). For some laptops, you will also need a serial/USB adapter and driver. A kit is available from Cables to Go: ( ) or equivalent. 3-2. GRADALL Industries, Inc. Bodas-service Software Bodas-service Installation requires the Bodas-service CD and security key (Do not install the security key until instructed!)
2 Insert CD into your CD drive and use one of 2 methods to install: START, RUN, and type .. 2..or Browse to the CD. and double click Then click OK for English 3-3. GRADALL Industries, Inc. Bodas-service Software Click Next at Setup Wizard Then click Next to accept license 3-4. GRADALL Industries, Inc. Bodas-service Software Click Next for Full Install Then click Next for default path 3-5. GRADALL Industries, Inc. Bodas-service Software Click Install to accept default Menu Folder bodas CD then installs the files 3-6. GRADALL Industries, Inc. Bodas-service Software When this screen appears, Install is complete! Just click Finish * At this point you can install (Plug In) the USB. Security Key included in the package with the software CD. 3-7. GRADALL Industries, Inc. Bodas-service Diagnosis Open program from Programs, Bosch Rexroth, Bodas-service Click the magnify glass and Accept License agreement 3-8.
3 GRADALL Industries, Inc. Bodas-service Diagnosis To change from Demo mode, click File - Interface ..then uncheck Demo and select COM. 3-9. GRADALL Industries, Inc. Bodas-service Diagnosis Click Magnify again to scan for Processors And then accept the LOL. (Limitation of Liability 3-10. GRADALL Industries, Inc. Bodas-service Diagnosis Bodas-service scans for controllers Then lists all processors found along with software version 3-11. GRADALL Industries, Inc. Bodas-service Diagnosis NOTE! different colors represent different status To open controller, click + to the left. Then click, (Get controller data) button in Login section 3-12. GRADALL Industries, Inc. Bodas-service Installation Click parameter display/edit and note the Menus section is empty, DONT PANIC! ..click File, then Language 3-13.)
4 GRADALL Industries, Inc. Bodas-service Installation Make sure the Program Language =. English, and Controller Language =. 2. Repeat process to open processor and display 3-14. GRADALL Industries, Inc. Bodas-service Diagnosis Note the menus of the processer should now show up properly. Click one of the menu categories to open the options. 3-15. GRADALL Industries, Inc. Bodas-service Installation Note processdata values are now dynamic and processer is live. 3-16. GRADALL Industries, Inc. Bodas-service Diagnosis Actual errors / Saved errors can be checked Live errors show up in RED. 3-17. GRADALL Industries, Inc. Bodas-service Diagnosis Datalogger opens a CSV file and lets you choose the categories to log 3-18. GRADALL Industries, Inc. Bodas-service Diagnosis After logging the chart can be viewed in full.
5 3-19. GRADALL Industries, Inc. Bodas-service Diagnosis If any parameters are changed, the values must be saved or they will be erased. Click on the controller and (Save to eprom). 3-20. GRADALL Industries, Inc. XL SERIES III. ON HIGHWAY ELECTRICAL. SWITCH LOCATIONS. GRADALL Industries, Inc. 3-21. Right Hand Dash Panel 1. Information Display Area 2. Ignition 3. Travel / Remote Switch 4. Fan Speed 5. Temperature Control 6. Light Switch 7. Engine Brake Switch (if equipped). 8. Travel / Remote Display Area 9. Rotating Beacon (if equipped). 10. A/C Switch (if equipped). GRADALL Industries, Inc. 3-22. Information Center 1. Engine Stop Indicator: Illuminates red and a pulsing alarm is activated to indicate excessive engine temperature or low engine oil pressure. 2. Check Engine Indicator: Illuminates yellow to indicate an engine malfunction.
6 3. Engine Preheat Indicator: If so equipped;. Engine cranking detection during Preheating will stop the Preheating process and the canceling of the Cold Start Function. The cold start function will also be canceled when low battery voltage codes are active. When the Preheat time has elapsed, the Wait to Start lamp will go off and the engine is ready to start. 4. Chassis Key Indicator: 5. Upperstructure Key Indicator: 6. Air Condition Indicator: If equipped 7. Inter-Axle Drive Indicator: 8. Front Axle Drive Indicator: If equipped 9. Axle Differential Lock Indicator: 10. Engine Brake Indicator: If equipped 11. Beacon Light Indicator: If equipped 12. Low Air Indicator: Illuminates red indicate air system pressure is below minimum operating pressure. An audible is also activated. GRADALL Industries, Inc.
7 3-23. Lower Cab Assembly 3. 1. 4. 2 5. 6. 1. Chassis Printed Circuit Board (PCB). 2. RC 4 - 4 Chassis processor 3. ADM 2. 4. If equipped with a exhaust brake switch location will be at the clutch master cylinder 5. Remote Solenoid 6. Travel Solenoid GRADALL Industries, Inc. 3-24. Lower Cab Assembly Air Switches 3. 4. 1. Axle Switch (access behind instrument panel). 2. Park Brake Switch (access behind instrument panel). 3. Stop Light Switch 4. Low Air Switch GRADALL Industries, Inc. 3-25. Left Hand Side Power Unit 1 2 3. 1. PLD Engine Controller 2. Remote Drive High Range Solenoid 3. Left Hand PTO Air Valve and Indicator Switch GRADALL Industries, Inc. 3-26. Right Hand Side Power Unit 1 2 3 4 5 6. 1. Right Hand PTO Air Valve and Indicator Switch 2. High Low Range Air Cylinder (travel and remote).
8 3. Engine Brake High Horse Power ( 4100 III. and 5100 III only ). 4. Main Hydraulic Pump Indicator Switch 5. Starting Motor and Solenoid 6. Alternator GRADALL Industries, Inc. 3-27. Transmission Switches 1 2 3. 1. Neutral Start Switch 2. Remote High Range Solenoid 3. Reverse Warning Switch GRADALL Industries, Inc. 3-28. Remote Steering Valve Remote Steering Power Steer Right Top Cartridge Steer Left Bottom Cartridge Accessing the remote steering. Open engine compartment valve located top of right hand frame rail. GRADALL Industries, Inc. 3-29. Oscillation Valve Oscillation valve locate inner left hand frame rail before front axle assembly. GRADALL Industries, Inc. 3-30. Brake Interface & Emergency Brake Location for the two air valves left hand frame rail just behind the operators chassis cab.
9 Dig brake relay is located in the same area. GRADALL Industries, Inc. 3-31. Battery Box 1 2. 1. VEC (Vehicle Electrical Center). 2. Start Relay 3. Grid Heater Fuses and Relays (if so equipped). GRADALL Industries, Inc. 3-32. Transfer Case & Front Rear Tandem Location of Inter-Axle lock switch remember that the differential engagement switch is located on the back side of air valve on instrument panel The same transfer case is used on the 3100 III 4x4. And the 4100 III & 5100 III 6x6 units GRADALL Industries, Inc. 3-33. Upper Structure Instruments Level Indicator: Illuminates red if fuel falls below 25% of capacity 2. Mini Siren: Pulsing sound indicates engine shut down has been initiated. Steady sound indicates low air pressure or travel lock out condition. 3. Hydraulic Oil Level Indicator: Illuminates red if falls below acceptable level.
10 4. Parking Brake Indicator: Illuminates red if applied 5. Travel Lockout Indicator: Illuminated yellow and audible active if travel motor PTO or range gear are not engaged. 6. Engine Preheat Indicator (if equipped): Illuminates yellow to indicate grid heaters are warming intake manifold to proper starting temperature. 7. Joystick Control Pattern: Ignition key must be in the off piston before and change can be made. 8. Ignition: 9. Check Engine Indicator: Illuminates yellow in indicate and malfunction. 10. Engine Stop Indicator: Illuminates red and a pulsing alarm is activated to indicate excessive engine temperature or low engine oil pressure. 11. Low Air Indicator: Illuminates red to indicate air pressure is below minimum operating pressure. 12. Hydraulic Oil Temperature Indicator: Flashes red to indicate below normal hydraulic oil operating temperature.