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grassroots plants and expansions - Technip

Technip is a world leader in Ethylene Technology for bothgrassroots plants and expansionsEthylene productionEngineering and technologiesTechnip is a world leader in project management, engineering and construction for the oil and gas a global footprint, our talents constantly offer the most innovative technologies andbest solutions to our clients to optimize their investments and meet the world s mission is to deliver safe, sustainable and quality projects across the operate in three main businesses:OffshoreIn the Offshore business, ouractivities include engineering,procurement, construction (EPC) andinstallation of fixed and use a complete range oftechnological solutions to answerthe challenges faced by our are leveraging our expertise in full-range of offshore facilities, aswell as our strong know-how withadded-value process skills andproprietary platform the Onshore business, we deliver toour clients all the experience we haveacquired for almost 60 years, combinedwith a large technology solutionsportfolio.

Technip is a world leader in Ethylene Technology for both grassroots plants and expansions Ethylene production Engineering and technologies

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Transcription of grassroots plants and expansions - Technip

1 Technip is a world leader in Ethylene Technology for bothgrassroots plants and expansionsEthylene productionEngineering and technologiesTechnip is a world leader in project management, engineering and construction for the oil and gas a global footprint, our talents constantly offer the most innovative technologies andbest solutions to our clients to optimize their investments and meet the world s mission is to deliver safe, sustainable and quality projects across the operate in three main businesses:OffshoreIn the Offshore business, ouractivities include engineering,procurement, construction (EPC) andinstallation of fixed and use a complete range oftechnological solutions to answerthe challenges faced by our are leveraging our expertise in full-range of offshore facilities, aswell as our strong know-how withadded-value process skills andproprietary platform the Onshore business, we deliver toour clients all the experience we haveacquired for almost 60 years, combinedwith a large technology solutionsportfolio.

2 We are working on onshorefacilities that the energy sector needs, inparticular for oil and gas industry is one of the global leaders forthe refining business and petrochemicalunits. We also reinforced our position onproject management consultancy (PMC)activities, by leveraging our expertise inthe management of complex projects. SubseaIn subsea hydrocarbon fielddevelopment, Technip s activitiesinclude the design, manufactureand installation of rigid andflexible subsea pipelines to our portfolio oftechnologies, industrial andoperational assets on allcontinents and a state-of-the artfleet, we offer a unique verticallyintegrated model in the at a glance2 Brindisi - Italy3 Ethylene productionTechnip is a world leader in Ethylene technology for both grassroots plants (includingmega-crackers) and plant expansions .

3 Since the acquisition of Stone & Webster processtechnologies, Technip is able to propose legacy Stone & Webster ethylene technologyand/or Technip ethylene technology. With respectively 70 years of expertise forStone & Webster and 40 years for Technip , and a total of 150 grassroots plants , Technipis the leader in the field of ethylene. The global licensing market share since 2000 isabout 50% of the world's total added in our daily lifeEthylene, the simplest of olefins, is used as a base product for many syntheses inthe petrochemical industry: plastics, solvents, cosmetics, pneumatics, paints,packaging, etc. Today, the demand for ethylene is over 140 million tons per year with a growthrate of per year.

4 The average capacity of production plants , known as steam-crackers, has risen from 300 KTA in the 1980's to over 1,000 KTA leader in the Ethylene business4 Ethylene productionA strategic acquisitionTechnip acquired Stone & Webster process technologiesand the associated oil and gas engineering capabilities in2012. This leading technology-driven engineering,procurement and construction contractor complementsand widens Technip s technology and alliances in formed a new business unit, Technip Stone &Webster Process Technology, to oversee both ethylenetechnology offerings. The unit is fully integrated withTechnip s Onshore segment and acts as a transversal keyplayer in licensing this process technology.

5 Centers of excellenceThanks to its highly qualified process engineers andexperts, Technip has acquired sound technologicalexpertise and has the ability to design and developproprietary centers of Ethylene expertise based in the (California and Texas), the Netherlands, Italy, England andFrance, supported by a global engineering, procurementand construction network, contribute to Technip 'sleadership in terms of experience and resources, makingit the partner of choice for any ethylene for mega-crackersSince the late 1990's, Technip has strengthenedits leading position in the market for mega-crackers used for ethylene production .

6 Most recent achievements include:Yansab, KSA:the world s largest steam crackerwith an ultimate capacity of 1,700 KTA ethyleneusing ethane and propane feedstocks. Designedby Technip , the unit went into operation in2008 with an initial capacity of 1,380 KTA. Petro Rabigh, KSA:the world's largest olefinsproduction plant with 1,500 KTA ethylene and950 KTA propylene based on ethane feedstock,integrated with DCC process , KSA:the world s largest mixedfeedstock cracker (ethane, LPG, naphtha),designed for 1,500 KTA ethylene and 500 Laffan, Qatar:large ethylene plant witha capacity of 1,300 KTA based on , KSA:large plant with a capacity of1,300 KTA ethylene based on ethane andpropane , India:the world s largest crackerbased on refinery off-gases, under design toproduce 1,400 KTA s largest cracking furnaces.

7 235 KTAethylene based on ethane feedstock and185 KTA ethylene based on liquid feedstocks,designed and built by awards:Chevron Phillips Chemical Company, USA:technology license and FEED for a 1,500 KTAgrassroots ethane cracker based on feedstockderived from shale gas. Location is the TexasGulf Coast. Sasol Chemicals LLC, USA:technology licenseand FEED for a 1,500 KTA grassroots ethanecracker based on feedstock derived from shalegas. Location is the Louisiana Gulf Chemical Co., LhC-9, USA:technologylicense, FEED and cracking furnaces engineeringand procurement for a 1,500 KTA ethanecracker. Location is the Texas Gulf - Kingdom of Saudi Arabia5 Ethylene productionThe furnace technologiescontain a wide range of designoptions for reliable, flexible andhighly selective solutions bestsuited to the operational needsof our clients and the moststringent environmentalregulations.

8 Standard designfeatures include radiant coils,combustion systems, quenchexchangers and multi-levelshutdown , the largest gas crackingfurnace is more than 235 KTA,and the largest liquids crackingfurnace is 185 to a variety of associatedproprietary technologies, TechnipStone & Webster Process Technologyoffers ethylene producers the abilityto meet the toughest production -related challenges, reduce capital costsof new furnaces and improveoperational efficiency of furnace technologies6 Ethylene productionGas cracking:SMK and Ultra SelectiveConversion (USC ) M-coils arepreferred for high-capacity,low-cost for gas cracking:GK6 and USC U-coils aredesigned for short-residence-time for liquids technologyRecentdevelopments:SFT (Swirl Flow Tube) technology,which uses helical tubes that enableimproved thermal exchange coefficients, can be used in all furnaces tofurther improve performance (selectivity, capacity and run-length).

9 SMK and USC M-coil technology for gas feed:these technologies,designed to achieve very large capacities, enable selectivity largest capacity furnace in the world uses Technip gas crackingtechnology and has a capacity of more than 235 KTA ethylene. During thelast 10 years, more than 160 furnaces have been installed based on eitherthe SMK or USC M-coil technology. GK6 and USC U-coil technologies for liquid feedsare applied in newfurnaces and used to modernize existing furnaces. These technologieshave been applied in nearly 200 furnaces in the last 10 years. A unique linear quench exchangerarrangement eliminates the need foroffline cleaning and reduces waste. This arrangement can be applied for allcoil types.

10 7 Ethylene productionSPYRO furnace design and optimization softwareSPYRO simulates the pyrolysis reactions of the cracking process inside theradiant coil of an ethylene furnace together with the complete furnacemodel. It is applied for feedstock selection, process scheduling and productionoptimization. SPYRO allows accurate prediction of yield patterns forfeedstocks ranging from gases to heavy (or treated) gas oils at all currentoperating ethylene plants run on-line control and optimization systems withTechnip s SPYRO program embedded in their system software. SPYRO canalso be applied for stand-alone determining factor in plant configuration and revamp scenariosSPYRO provides detailed information on yields and furnace availabilitywhich can also be used to set up revamp scenarios for the furnace and downstream sections of a optimum design of large capacity GK and SMK furnaces, Technip appliesSPYRO linked with CFD (Computational Fluid Dynamics), enabling the bestdesign of burner arrangement, cracking coil layout and flue gas developmentsTechnip continues to develop a range of olefin-relatedtechnologies.


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