GuardLogix 5580 and Compact GuardLogix 5380 Controller ...

1 GuardLogix 5580 and Compact GuardLogix 5380 Controller SystemsBulletin 1756 and 5069 safety Reference ManualOriginal Instructions2 Rockwell Automation Publication 1756-RM012D-EN-P - August 2020 GuardLogix 5580 and Compact GuardLogix 5380 Controller Systems safety Reference ManualImportant User InformationRead this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product.

2 Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be no event will Rockwell Automation, Inc.

3 Be responsible or liable for indirect or consequential damages resulting from the use or application of this examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc.

4 , is this manual, when necessary, we use notes to make you aware of safety may also be on or inside the equipment to provide specific : Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic : Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the information that is critical for successful application and understanding of the HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous FLASH HAZARD.

5 Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).Rockwell Automation Publication 1756-RM012D-EN-P - August 20203 Table of ContentsPreface .. 7 Summary of Changes .. 7 Catalog Numbers .. 7 Terminology .. 8 Chapter 1 safety integrity Level (SIL) ConceptSIL Certification.

6 9 Proof Tests .. 10 GuardLogix Architecture .. 11 Controller Specifications .. 13 System Reaction Time .. 13 safety Task Reaction Time .. 13 safety Task Period and safety Task Watchdog .. 14 Contact Information If Device Failure Occurs .. 14 Chapter 2 GuardLogix Controller SystemGuardLogix 5580 Controller Hardware .. 15 Primary Controller .. 16 safety Partner .. 16 Chassis .. 16 Power Supply .. 16 Compact GuardLogix 5380 Controller Hardware .. 17 Compact GuardLogix 5380 SIL3 Controllers.

7 18 Power Supply .. 18 Network Communication .. 19 EtherNet/IP Network .. 19 DeviceNet safety Network .. 22 Programming Overview .. 23 Chapter 3 safety I/O for the GuardLogix Control SystemTypical safety Functions of safety I/O Devices .. 25 Diagnostics .. 25 Status Data .. 26 Status Indicators .. 26On-delay or Off-delay Function .. 26 Reaction Time .. 26 safety Considerations for safety I/O Devices .. 27 Ownership .. 27 safety I/O Configuration Signature .. 27 safety I/O Device Replacement.

8 284 Rockwell Automation Publication 1756-RM012D-EN-P - August 2020 Table of ContentsChapter 4 CIP safety Systems and safety Network NumbersUnique Node Reference .. 31 safety Network Numbers (SNN) .. 31 Routable CIP safety System .. 32 Considerations for Assigning SNNs .. 32 How SNNs Get to safety Devices .. 34 SNN Formats .. 35 Time-based SNN Format and Assignment.. 35 Manual SNN Format and Assignment .. 36 SNNs for Out-of-box Devices .. 37 Chapter 5 Characteristics of safety Tags, the safety Task, and safety ProgramsDifferentiate Between Standard and safety .

9 39 The safety Task .. 40 safety Task Limitations .. 40 safety Task Execution Details .. 41 SIL 2 and SIL 3 safety Application Differences .. 42 safety I/O Modules.. 43 Use of Human Machine Interfaces.. 45 Precautions .. 45 Access to safety -related Systems .. 45 safety Programs .. 47 safety Routines .. 47 safety Tags .. 48 Standard Tags in safety Routines (Tag Mapping) .. 49 Chapter 6 safety Application DevelopmentSafety Concept Assumptions .. 51 Basics of Application Development and Testing.

10 52 Commissioning Lifecycle .. 54 Specification of the safety Function .. 55 Create the Project .. 56 Test the Application Program .. 56 Generate the safety Signature.. 56 Validate the Project .. 57 Confirm the Project .. 58 safety Assessment .. 59 Lock the Controller .. 59 Download the safety Application Program .. 60 Upload the safety Application Program .. 61 Store and Load a Project from a Memory Card.. 61 Force Data.. 61 Inhibit a Device .. 62 Online Editing .. 62 Rockwell Automation Publication 1756-RM012D-EN-P - August 20205 Table of ContentsEditing Your safety Application.