Transcription of GYPSUM BOARD CEILING SYSTEMS - Knauf
1 2019 GYPSUM BOARD CEILING SYSTEMS3To our Valued Customers,Greetings! Knauf is a family name and a corporate group of global dimensions at the same time synonymous with a type of corporate culture which has become rare. Knauf is a typical family firm in spite of its size and this is precisely the reason for its amazing success. It is short and direct decision-making paths, the courage to tackle new ideas, innovations, investments and the wealth of ideas contributed by all Knauf employees that characterize the its beginnings in GYPSUM processing, Knauf has expanded and diversified to become a corporation with worldwide activities, Knauf UAE has been active in the Middle East for more than a shows its commitment not only in the GCC, headquarters in Dubai UAE, but also in the have offices based in Saudi, Qatar and India to support the market and provides value-added products and services in the following fields.
2 Building materials and SYSTEMS based on GYPSUM and GYPSUM -related products ASTM certified products & SYSTEMS Multi- Purpose Joint compounds Knauf aquapanel interior and exterior wall SYSTEMS Knauf Insulations sustainable, high-performance, cost-effective insulation solutions Knauf Heradesign s acoustic designs for Interior and Exterior in CEILING & partition SYSTEMS Knauf Integral s Knauf GIFA Floor, sheet-panelled access floors Thermal and sound insulation materials Value engineering and technical consultancy for architects and consultants to meet specified design requirements On site hands-on training and supervision for contractors when installing drywall SYSTEMS Knauf SYSTEMS are approved by Dubai, Abu Dhabi, Ras Al Khaimah and Qatar Civil DefenseSustainability is central to our vision of doing the right thing for our clients, our people and the communities in which we work.
3 We maintain and provide certificates for individual products and designs to improve quality and performance. Knauf SYSTEMS combine innovative products to realize speed of installation and warranted high performance-based SYSTEMS as per ASTM, EN-BS and DIN is not only committed towards it Products and System but also towards it employees. Within the framework of its four key K-Values; Partnership, Commitment, Entrepreneurship and Menschlichkeit meaning human touch Knauf looks after its people and drives a sense of passion in all its staff. This is what makes Knauf unique and special! Safety is something that Knauf does not compromise on whether for its products or people and therefore all our products are tested and approved by Intertek to make sure that nothing leaves the plant which is not up to the Bin AhmedManaging DirectorKnauf GCC & India1) Manual CEILING (ASTM) 33/9/17 10:30 AM2 Contents04 System overview 05 - 12 Construction details 13 General information 14 Installation steps15 Processing of GYPSUM boards 16 Joint treatment 17 - 18 Cladding of boards19 CertificationsIntroduction031) Manual CEILING (ASTM) 23/9/17 10:30 AMManual CEILING (ASTM) 23/29/17 6.
4 25 PMTo Our Valued Customers, Knauf is one of the leading voices in sourcing locally and manufacturing products that are truly Made in UAE as well as enabling collaboration with the major industry leaders towards technological advancements in manufactur-ing and logistics. This has made us fully equipped to efficiently cater the needs, wants and preferences of our valued customers and clients who over time have become a part of our big commitment towards building environmentally responsible and economically sustainable products locally have been applauded, recognized and certified by esteemed UAE government authorities such as Ministry of Interiors, Civil Defense, Central Laboratory, Quality and Conformity in Dubai, UAE, Knauf shows its customer service excellence and commitment in the Middle East and India.
5 We ensure that the demand meets the supply, the first time and every time by utilizing our full range of flexibility and potential of our production facilities, human resources, technical expertise, logistics and cutting edge digitalisation, thereby facilitating rapid growth and development in the region. Here is a highlight of some of Knauf s products, SYSTEMS and services: GYPSUM based high performance drywall building materials, system and accessories. ASTM certified products & SYSTEMS CEILING , Partition, Wall Lining and Cinema System. Knauf aquapanel cement boards for interior, exterior and universal usages. Knauf aquapanel Exterior SYSTEMS (Exterior walls, cladding and CEILING ).
6 Knauf Heraklith s acoustic designs for Interior and Exterior in CEILING & partition SYSTEMS . Knauf Integral s Knauf GIFA Floor, sheet-paneled access floors SYSTEMS . Fire and acoustic rated sealants and materials. Multi- Purpose Joint compounds. Engineering and technical consultancy for architects, consultants, etc. Knauf Training Academy: Hands-on s high performing, innovative SYSTEMS are fast and easy to install and are manufactured to meet ASTM, EN-BS and DIN Standards, to meet any client requirements. Our dedicated Training Academy is committed to making sure that all our end users are up to date of our , sustainability, health and safety are central to our vision, actions towards our people and the local commu-nities ensuring every product that comes out of the line is rigorously tested, certified, approved and socio- environ-mentally responsible while producing them.
7 Our ISO 9001 (Quality Management System), 14001 (Health, Environment and Safety), 18001 (OHSAS) and 50001 (Energy Management) certifications are a testament to our commitment to the four dimensional core values called K-Values: Partnership, Commitment, Entrepreneurship and Menschlichkeit ( the human touch in German) are the key drivers of our camaraderie and operational excellence throughout our multi-cultural organizational structure. It is this passion that subsequently reflects in our products and customer service excellence as you for being part of this big family and Let s Build the Future together. Amer Bin AhmedManaging DirectorKnauf Middle East & IndiaGlobal BOARD of Director BOARD of Director Intertek Certified ISO CertifiedUSCMLISTED OHSAS18001 OccupationalHealth & SafetyManagementISO14001 EnvironmentalManagementISO9001 QualityManagementISO50001 Energy Management details for Fire Rated SystemsThese details represent some of the most common designs situations relevant to the Knauf KC A001 CEILING ) Abutment to wall, parallel to primary support channelC)
8 Abutment to wall, perpendicular to primary support channelTN ScrewHat Furring ChannelPerimeter Wall fixingHammer FixingsUD-Channel200 mm1000 mmMain ChannelL - angleLN ScrewWedge AnchorKnauf GYPSUM BOARD 406 mm150 mmHat Furring ChannelMain ChannelWire HangerTN ScrewWedge AnchorPerimeter Wall fixingHammer FixingsUD-ChannelKnauf GYPSUM BOARD Knauf Joint Compound 1220 mm c/c L-angleD) Abutment to wall, parallel to primary support channelC) Abutment to wall, perpendicular to primary support channelThese details represent some of the most common designs situations relevant to theKnauf KC A001 CEILING SYSTEMS . Construction details for Non Fire Rated SystemsTN ScrewHat Furring ChannelPerimeter Wall fixingHammer FixingsUD-Channel200 mm1000 mmMain ChannelL - angleLN ScrewWedge AnchorKnauf GYPSUM BOARD 406 mm150 mmHat Furring ChannelMain ChannelWire HangerTN ScrewWedge AnchorPerimeter Wall fixingHammer FixingsUD-ChannelKnauf GYPSUM BOARD Knauf Joint Compound 1220 mm c/c L-angleD) Abutment to wall, parallel to primary support channelC) Abutment to wall, perpendicular to primary support channelThese details represent some of the most common designs situations relevant to theKnauf KC A001 CEILING SYSTEMS .
9 Construction details for Non Fire Rated Systems1) Manual CEILING (ASTM) 53/9/17 10:30 AM4 System overview600 mm600 mm4061000 mm1220 mm200150406406 Hat Furring ChannelL - angleMain Channel Access Opening GYPSUM BoardPerimeter WallUD - Channel* Fire Protection to Floor or Roof Cavity above* Fire Protection to Steel Beams Supporting Concrete FloorsSpacing of StructureCladdingThicknessFireResistance SuspensionHangers (mm)UpperChannels (mm)FurringChannels (mm) Knauf Fire Resistant & Non Fire Resistant, CEILING Assemblies,Tested in accordance to ASTM E-119 Construction details1 x mm-60 x mm-120 mm1220 mm1000 mm1000 mm406 mm406 mm*2 x mm*2 x mm*Boards types.
10 Knauf Type-X BoardsA) Splicing of Main ChannelB) Splicing of furring channel A) Splicing of Main ChannelB) Splicing of furring channel609 Furring ChannelSplicing / End to End Connection406 mmHat Furring ChannelLN Screw A) Splicing of Main ChannelB) Splicing of furring channel609 Furring ChannelSplicing / End to End Connection406 mmHat Furring ChannelLN Screw A) Splicing of Main ChannelB) Splicing of furring channel609 Furring ChannelSplicing / End to End Connection406 mmHat Furring ChannelLN Screw1) Manual CEILING (ASTM) 43/9/17 10:30 AMManual CEILING (ASTM) 43/29/17 6:25 PM5 Construction details for Fire Rated SystemsThese details represent some of the most common designs situations relevant to the Knauf KC A001 CEILING ) Abutment to wall, parallel to primary support channelC) Abutment to wall, perpendicular to primary support channelTN ScrewHat Furring ChannelPerimeter Wall fixingHammer FixingsUD-Channel200 mm1000 mmMain ChannelL - angleLN ScrewWedge