H-100 Control Panel Technical Manual - Genset Services

1 POWER SYSTEMS, INC. H-100 Control Panel Technical ManualThis Manual should remain with the unit. IMPORTANT SAFETY INSTRUCTIONSH-100 Control Panel Technical Manual SAVE THESE INSTRUCTIONS The manufacturer suggests that these rules for safe operation be copied and posted in potential hazard areas. Safety should be stressed to all operators and potential operators of this these SAFETY RULES carefully before install-ing, operating, or servicing this equipment. Become familiar with this Manual and all literature pertain-ing to the generator set and related equipment. This equipment can operate safely, efficiently, and reliably only if it is properly installed, operated, and main-tained. Many accidents are caused by failing to follow simple and fundamental rules or cannot anticipate every possible circum-stance that might involve a hazard.

2 The warnings in this Manual , and on tags and decals affixed to the equipment, are, therefore, not all inclusive. If using a procedure, work method, or operating technique the manufacturer does not specifically recommend, ensure that it is safe for others. Also make sure the procedure, work method, or operating technique uti-lized does not render the equipment unsafe. GENERAL HAZARDS For safety reasons, the manufacturer recommends that this equipment be installed and serviced by an Authorized Service Dealer or other qualified electrician or installation technician who is famil-iar with applicable codes, standards, and regula-tions. The operator also must comply with all such codes, standards, and working on this equipment, remain alert at all times.

3 Never work on the equipment when physically or mentally the equipment regularly, and promptly repair or replace all worn, damaged or defective parts, using only factory-approved performing any maintenance on the gen-erator or any related equipment, disconnect the generator s battery cables and remove Panel fuse to prevent accidental startup. Disconnect the cable from the battery post, indicated by a NEGATIVE, NEG, or ( ) first. Reconnect that cable last. ELECTRICAL HAZARDS Generators produce dangerous electrical voltages and can cause fatal electrical shock. Avoid contact with bare wires, terminals, connections, etc., while the generator and related equipment are running. Ensure all appropriate covers, guards, and barri-ers are in place before operating the equipment.

4 If working around an operating unit, stand on an insulated, dry surface to reduce potential shock hazards. Do not handle any kind of electrical device while standing in water, while barefoot, or while hands or feet are wet. DANGEROUS ELECTRICAL SHOCK MAY people must stand on metal or concrete while installing, operating, servicing, adjusting, or repair-ing this equipment, place insulative mats over a dry wooden platform. Work on the equipment only while standing on such insulative gauge sizes of electrical wiring, cables, and cord sets must be adequate to handle the maxi-mum electrical current (amperage) to which they will be subjected installing or servicing this equipment, make sure that all power voltage supplies are positively turned off at their source.

5 Failure to do so will result in hazardous and possibly fatal electrical installed with an automatic transfer switch, the generator may crank and start anytime, with-out warning. To prevent injuries caused by sudden start-up, disable the generator s automatic start circuit before working on, or around, the unit. Then, place a Do Not Operate tag on the genera-tor Control Panel and on the transfer case of an accident caused by electric shock, immediately shut down the source of electrical power. If this is not possible, attempt to free the victim from the live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a nonconduct-ing implement, such as, a rope or board, to free the victim from the live conductor. If the victim is unconscious, apply first aid and get immediate medical wear jewelry when working on this uipment.

6 Jewelry can conduct electricity, resulting in electric shock, or may get caught in moving components, causing injury. FIRE HAZARDS For fire safety, the generator and related equip-ment must be installed and maintained properly. Installation always must comply with applicable codes, standards, laws, and regulations. Adhere strictly to local, state, and national electrical and building codes. Comply with regulations the Occupational Safety and Health Administration (OSHA) has established. Also, ensure that the equipment is installed in accordance with the manufacturer s instructions and recommenda-tions. Following proper installation, do nothing that might alter a safe installation and render the unit in noncompliance with the aforementioned codes, standards, laws, and regulations.

7 Table of ContentsH-100 Control Panel Technical Manual 1 Table of ContentsSafety Rules .. Inside Front CoverGeneral Information .. 2 Introduction .. 2 Features .. 2 Panel Setup .. 2 Changing the controller Configuration .. 2 Customization .. 2 The Measurement Engine .. 3 Analog Channels .. 3 Analog Maths .. 3 Analog Alarms .. 4 Other Analog Options .. 5 Analog Sensor Ratings .. 5 Output Functions .. 5 Spare Analog Channels .. 5 Engine Management .. 6 Generator Parameters .. 6 Engine Settings .. 6 Starting and Stopping - Sequence Diagrams .. 7 Voltage Regulator (Option) .. 8 Governor (Speed Regulator) Option .. 8 Trending .. 9 Remote Trending .. 9 Local Trending .. 10 GenLink Local Trending Setup .. 10 Trigger/Collection Type .. 13 The ILC.

8 10 The Front Panel Display .. 11 Left Display .. 11 Right Display .. 11 Left Display Pages .. 11 Right Display Pages .. 13 Alarms .. 13 Engine .. 14 Status .. 16 Service .. 17 Generator .. 18 Diagnostics .. 19 Exercise/HTS .. 21 The Control Panel .. 23 The Alarm Log .. 23 The Event Log .. 23 Maintenance Settings .. 24 Air/Fuel Ratio Control (Option) .. 24I2T Current Monitoring (Option) .. 24 Internal Exercise Function .. 25 QuietTest Setup Using GenLink .. 25 Normal Exercise Setup Using GenLink .. 26 QuietTest Setup Using Front Panel .. 27 Set Date and Time .. 33 Date and Time Setup Using GenLink .. 33 Date and Time Setup Using Front Panel .. 33 Adjust Display Contrast .. 34 Enable Generac Commercial Transfer Switch (HTS) .. 35 HTS Setup Using GenLink .. 35 HTS Setup Using Front Panel .

9 35 Communications .. 37 Remote Annunciator Connection (Option) .. 37 New Generation GenLink (NGG) .. 37 GenLink Relay Control .. 37 Set Engine Hours .. 37 Absolute Maximum Ratings .. 37 Environmental Ratings .. 37 Appendix .. 38 Appendix A Analog Functions .. 38 Appendix B H-100 General I/O and Connector Information .. 40 H-100 Analog Inputs .. 40 H-100 Digital Outputs .. 41 H-100 Digital Inputs .. 41 H-100 Digital Output Functions .. 42 H-100 Connector Pin Descriptions .. 46 Appendix C Miscellaneous H-100 Internal Alsrms/Warnings .. 47 Notes ..48 AUTHORIZED SERVICEDEALER LOCATIONTo locate the nearest AUTHORIZED SERVICEDEALER, please call this number:1-800-333-1322 DEALER LOCATION INFORMATION CAN BE OBTAINED AT THIS NUMBER,or visit the website at H-100 Control Panel is an electronic Control box that functions as an advanced standby generator controller .

10 Its technology is based on the flagship PM-DCP system with all its flexibility included. A familiar user interface in the form of GenLink -DCP is used to program, monitor and change the parameters in the unit. The interface appears the same as it does for the programs are built into the H-100 Control Panel to allow customers to configure spare I/O to their own needs. For example, built in Integrated Logic controller (ILC) logic can eliminate the need for ancillary external controllers. Everything can be user customized from measurements to alarms to the screen do we do this? Having one set of Control firm-ware buys us the economy of scale which can be passed on to the customer. It also has great Technical advantages. The H-100 Control Panel and all PM-DCP products are built around a common core of firm-ware.