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HALFEN ANCHOR CHANNELS

ICC-ES ApprovedHTA ANCHOR CHANNELSCONCRETEHALFEN HTA ANCHOR Channelsadvantages at a glanceHALFEN HTA ANCHOR ChannelsCold formedHALFEN HTA ANCHOR ChannelsHot rolledICC-ES ApprovedHALFEN USA Inc. 8521 FM 1976 TX 78109 Phone: + 1 advantages with one result: HALFEN provides safety, reliability and effi ciency for you and your n addition to excellent adjustabilty, HALFEN ANCHOR CHANNELS save considerable installation time. The result: faster construction and therefore reduced overall and economical Adjustable anchoring Eliminates the need for field welding Cost effective installation usingstandard tools Quick and effortless installation Wide product range to accommodate all project requirements Eliminates noise, dust and vibration associated with post-installed drillingSafe and reliable Installation requires no welding No damage to the reinforcement ICC-ESR 1008 - Evaluation Reportfrom ICC-ES means acceptance bybuilding authorities across the USA Approved loads Precise calculation with user-friendly HALFEN Softwaree 3 HALFEN HTA ANCHOR CHANNELSHALFEN HTA ANCHOR CHANNELS - Main Features / Advantages at a Glance 4 - Application Examples 5 - ANCHOR channel Dimensions 6 - Material / Corrosion Protection 7 8 - Calculation Method according to AC232 9 - Product Overview and Load Capacities 10 17 - Supplementary Reinforcement according to ACI 318-14 18 - HALFEN HS T-bolts 19 24 - Calculation Software

in either hot-dip galvanized (≥ 50 μm) or stainless steel depending on the level of corrosion resistance required. The corrosion resistance of zinc coatings is primarily dependent on the thickness of the coating relative to the environmen-tal conditions. Dissimilar metals and alloys have different electrode potentials.

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  Channel, Coating, Anchor, Galvanized, Anchor channels, Dip galvanized

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Transcription of HALFEN ANCHOR CHANNELS

1 ICC-ES ApprovedHTA ANCHOR CHANNELSCONCRETEHALFEN HTA ANCHOR Channelsadvantages at a glanceHALFEN HTA ANCHOR ChannelsCold formedHALFEN HTA ANCHOR ChannelsHot rolledICC-ES ApprovedHALFEN USA Inc. 8521 FM 1976 TX 78109 Phone: + 1 advantages with one result: HALFEN provides safety, reliability and effi ciency for you and your n addition to excellent adjustabilty, HALFEN ANCHOR CHANNELS save considerable installation time. The result: faster construction and therefore reduced overall and economical Adjustable anchoring Eliminates the need for field welding Cost effective installation usingstandard tools Quick and effortless installation Wide product range to accommodate all project requirements Eliminates noise, dust and vibration associated with post-installed drillingSafe and reliable Installation requires no welding No damage to the reinforcement ICC-ESR 1008 - Evaluation Reportfrom ICC-ES means acceptance bybuilding authorities across the USA Approved loads Precise calculation with user-friendly HALFEN Softwaree 3 HALFEN HTA ANCHOR CHANNELSHALFEN HTA ANCHOR CHANNELS - Main Features / Advantages at a Glance 4 - Application Examples 5 - ANCHOR channel Dimensions 6 - Material / Corrosion Protection 7 8 - Calculation Method according to AC232 9 - Product Overview and Load Capacities 10 17 - Supplementary Reinforcement according to ACI 318-14 18 - HALFEN HS T-bolts 19 24 - Calculation Software 25 26 HALFEN HTA ANCHOR CHANNELS General Information - Installation of ANCHOR CHANNELS 27 28 - Installation of HS T-bolts 29 30 - Engineering Form 31 2016 HALFEN HTA HTA ANCHOR CHANNELS 2016 HALFEN HTA HTA ANCHOR CHANNELS and HS T-bolts

2 Work in tandem to provide a reliable, durable and adjustable connection to concrete. HALFEN ANCHOR CHANNELS are cast into concrete, eliminating the need for post-installed anchors and field welding. This minimizes the potential to damage the concrete or reinforcement during ANCHOR CHANNELS and T-bolts are available in a wide range of profile sizes/diameters and lengths allowing them to be utilized for a wide variety of applications within the construction industry. The system is available in hot- dip galvanized and stainless steel to ensure long lasting performance. Engineered to the highest American standards, HALFEN ANCHOR channel system is a proven safe, simple and cost effective method of anchorage to concrete. HALFEN HS T-boltHALFEN HTA ANCHOR ChannelHALFEN ANCHOR CHANNELS offer the following advantages compared to traditional anchoring methods:Main Features / Advantages at a GlanceAdvantages at a GlanceMain Features Extremely short installation time Easily adjustable connections No welding needed on site Allows for construction tolerances No specialized workers needed for installation Single tool installation (torque wrench) No electrical power required during installation No on-site corrosion protection needed High quality materials and quality galvanization protect components from corrosion Visual check is sufficient to confirm correct installation Noise, vibration and dust free installationThe notch on the T-bolt provides visual confirmation of T-bolt orientation.

3 The final notch position must be at 90 tothe channel `s longitudinal HTA ANCHOR CHANNELS 2016 HALFEN HTA ExamplesInstallationLA Live, Los Angeles/CAConnection of Curtain Wall to slabCURTAIN WALLCURTAIN WALLM useum Tower, Dallas / TXGuide rail connectionCURTAIN WALLELEVATOR CONNECTIONSMASONRY CONNECTIONSMASONRY CONNECTIONS Appalachian State University, Boone/NCSeat fi xing St. Jakob-Park, Basel/SwitzerlandConnection of the drainage systemBRIDGESSTADIUMS6 HALFEN HTA ANCHOR CHANNELS 2016 HALFEN HTA HTA ANCHOR channel Dimensions zzzyyyHALFEN HTA ANCHOR ChannelHALFEN HS T-boltHALFEN HTA ANCHOR ChannelIllustration of loading directionsGeneral Informationhnom = Installation heighthef = Effective embedment depthhch = channel heightbch = channel widthb1 = channel openinght = Height of the channel lipsIdentificationType identification:The ANCHOR channel description is found on the ANCHOR channel lip. This guarantees identification of the product before and after load: z-direction (in direction of ANCHOR )shear load: y-direction (perpendicular to longitu-dinal axis of channel ) channel material Type identificationHDG - Hot- dip galvanized carbon steelHTA (Profile) - (length in mm) HTA 52/34-250A4 - Stainless steelHTA (Profile) HTA 52/34-A4 HTA 52/34 -150bchb1hnomhefhchht7 HALFEN HTA ANCHOR CHANNELSHALFEN ANCHOR CHANNELS , steel, hot-dip galvanizedSteelMaterialStandardZinc coatChannel profileCarbon steelDIN EN 10 025-2 HDG: 55 mBolt ANCHOR B6 Carbon steelDIN EN 10 263 or DIN EN 10 269 HDG: 55 mWeld-on anchorCarbon steelDIN EN 10 025 -2 HDG: 55 mHALFEN T-bolts, galvanized steelSteelMaterial/GradeStandardZinc coatT-boltGrade or 898-1 and ISO 4034(similar to ASTM F68M)HDG 50 mEP: 12 mHexagonal nutProperty class 5 or 8 ISO 898-2 and ISO 4032 (similar to ASTM F63M)HDG: 50 mEP.

4 12 mWasherProduction class A, 200 HVASTM F844 HDG: 40 mEP: 12 mHALFEN ANCHOR CHANNELS , stainless steelStainless steelMaterial/GradeStandardChannel profileStainless steel A4 (similar to 316Ti)DIN EN10 088 (similar to ASTM A276/A276M)Bolt ANCHOR B6 Stainless steel A4 (similar to 316Ti)DIN EN10 088 (similar to ASTM A276/A276M)Weld-on anchorStainless steel A4 (similar to 316Ti)DIN EN10 088 (similar to ASTM A276/A276M)Steel DIN EN10 025 -2 HALFEN T-bolts, stainless steelStainless steelMaterial/GradeStandardT-boltStainle ss steel A4 (similar to 316Ti)ISO 3506-1 (similar to ASTM A276/A276M)Hexagonal nutStainless steel A4 (similar to 316Ti)ISO 3506-2 (similar to ASTM A276/A276M)WasherStainless steel A4 (similar to 316Ti)ISO 7089 and ISO 7093-1 HALFEN T-bolts are electrogalvanized and coated with a CrVI-free thick layer plated (EP)Stainless steel A4 Chromium is the most important alloy element in stainless steel. A specific chromium concentration ensures the generation of a passive layer on the surface of the steel that protects the base material against corrosion.

5 This explains the high corrosion resistance of stainless steel. Steel according to DIN EN 10 025-2 and HALFEN specification Corrosion protection of mill finished ANCHOR page 8 Materials:Dipped in a galvanizing bath at a temperature of approx. 860 F (460 C), a method used primarily for open-profile galvanized (HDG)MF = Steel mill finished HDG = Steel hot-dip galvanizedEP = Steel zinc plated (with special coating )A4 = Steel, stainless 2016 HALFEN HTA / Corrosion Protection8 HALFEN HTA ANCHOR CHANNELS 2016 HALFEN HTA Mean Corrosion m/yearUrban m/yearIndoors< m/yearTo ensure that connections performto their full potential throughout their service life it is critical that the correct corrosion protection is chosen. The corrosion process is complex and can be attributed to many factors. HALFEN ANCHOR CHANNELS are available in either hot- dip galvanized ( 50 m) or stainless steel depending on the level of corrosion resistance required.

6 The corrosion resistance of zinc coatings is primarily dependent on the thickness of the coating relative to the environmen-tal metals and alloys havedifferent electrode potentials. Corrosion can occur between dissimilar metals or alloys when they come in contact and are in the presence of an electrolyte ( water).The electro potential between the dissimilar metals is the cause of an accelerated corrosion HALFEN HTA 72/48 Stainless Steel ANCHOR CHANNELS utilize mill finished carbon steel I-anchors welded on the back of the profile. The corrosion protection of the anchors is guaranteed due to a concrete cover of c = a + b = 2 / " (60 mm) as corrosion rates can be obtained from the American Galvanizers Associa-tion and ASTM B 633. A table of mean corrosion rates for various environments is provided to the right. It should be noted that these values are for general reference only and are provided only to give a better estimate of the expected service life of the zinc coating .

7 Stainless steel is recommended for moderately to highly corrosive environments (industrial and coastal environments) or where an extended lifetime of the connection is warranted. Table obtained from ASTM B 633 Appendix X1. The mean corrosion rates apply only to zinc and do not include a corrosion rate when zinc is passivated or in contact with other materials. All components are hot- dip galvanized in accordance with ASTM A153 Materials / Corrosion ProtectionCorrosion ProtectionContact CorrosionCorrosion Protection Requirementsof the anode member of the galvanic couple. This type of corrosion is referred to as Galvanic Corrosion or Bi-metal connections located in dryenvironments are typically not suscep-tible to this type of prevent Galvanic Corrosion from occurring all T-bolts, nuts, washers and CHANNELS are recommended to be of the same material, stainless steel bolts, nuts and washers shall be used with stainless steel minimum concrete cover is based on local environmental conditions and bid HTA stainless steel ANCHOR CHANNELS are delivered with stainless steel, bolted round anchors.

8 The corrosive resistance of these anchors is not restricted to any minimum concrete cover due to the higher corrosion protection ofthe material used. Areas of application Bridge and tunnel construction (fastening of pipes, etc.) Construction of sewage treatment plants (fixing of spillovers) Chemical industry (installations exposed to aggressive substances) Ventilated fa ades, masonry rendersc=a+bbaConcrete cover c9 HALFEN HTA ANCHOR CHANNELST ension loading (N)Loading in shear (V)Steel failure modesT-boltT-boltNssVssф = (Grade ) or (Grade )ф = (Grade ) or (Grade )Local flexure of channel lipLocal flexure of channel lipNslVsl,yф = ф = flexureMs,flex ф = between ANCHOR and channelConnection between ANCHOR and channelNscVsc,yф = ф = ,yф = ф = failure modesPull-out failureConcrete edge failureNpnVcb,yф = ф = conefailureConcrete pry-out failureNcbVcp,yф = ф = 2016 HALFEN HTA Method according to AC 232 General InformationThe capacity of HALFEN HTA ANCHOR Chan-nels is calculated according to ICC-ESR 1008 Evaluation Report by the International Code Council Evaluation Service (ICC-ES).

9 The Evalu-ation Report refers to the Acceptance Criteria for ANCHOR CHANNELS in Concrete Elements AC232 by ICC-ES. The design requirements are primarily based on the principles presented in ACI 318-14, chapter 17 (previously ACI 318-11, Appendix D) with amendments as applicable to the strength design of ANCHOR CHANNELS . Following standard Strength Design (LRFD) principles, it is required that the following strength requirements be verified:Nbua and Vbua are the loads acting on the T-bolt(s). Naua and Vaua are the loads acting on the anchors. These loads are determined using the factored tension and shear loads calculated in accordance with ACI 318-14 Sec. or ASCE 7-10 Sec. Mu,flex is the bending moment on the channel due to the factored tension load(s) Nbua. Nnc and Vnc are the nominal tension and shear capacities of one ANCHOR from all concrete fail-ure modes outlined in the table to the right. Nns,a and Vns,a are the minimum tension and shear capacities for steel failure of an ANCHOR or connection between ANCHOR and channel (Nsa, Nsc, Vsa,y,Vsc,y).

10 All relevant strength reduction factors ф are provided in the table to the right. If the load combinations referenced in ACI 318-11 Appendix C are used, the appropriate strength reduction factor should be used in accordance with and channel LipsфNss, фNsl NbuaфVss, фVsl,y VbuaChannel, Anchors and ConcreteфNnc, фNns,a NauaфVnc, фVns,a VauaChannel FlexureфMs,flex Mu,flex10 HALFEN HTA ANCHOR CHANNELSHALFEN HTA ANCHOR CHANNELS Product OverviewHALFEN HTAA nchor ChannelHTA 72/48 HTA 55/42 HTA 52/34 Material HDGA4 Typehot rolledhot rolledhot rolledPage111213 HALFEN HS T-bolt available diametersHS 72/48HS 50/30HS 50/30M20 to M30M10 to M24M10 to M20( to 1 )( to 1 )( to )Page202121 HALFEN HTA ANCHOR ChannelHTA 50/30 HTA 40/22 HTA 38/17 HTA 28/15 Material HDGA4 Typehot rolledhot rolledcold formedcold formedPage14151617 HALFEN HS T-bolt available diameters HS 50/30HS 40/22HS 38/17HS 28/15M10 to M20M10 to M16M10 to M16M6 to M12( to )( to )( to )


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