HB-100/140/160Z1 - Support

1 Instruction Manual HB-100/140/160Z1 Temperature Control Unit 2 O8285-EN 2017-12 HB-THERM AG Spinnereistrasse 10 (WU 3) Postfach 9006 St. Gallen Switzerland E-Mail Phone +41 71 243 6-530 Fax +41 71 243 6-418 Translation of original instruction Contents 2017-12 O8285-EN Instr ucti on Manual HB-100/140/160Z1 Temperatur e C ontrol U nit (Typenschild) HB-100/140/160Z1 Temperature Control Unit Contents O8285-EN 2017-12 3 Index .. 7 1 general .. 9 Information about this manual.

2 9 Explanation of symbols .. 10 Limitation of liability .. 11 Copyright .. 11 Warranty terms .. 12 Customer Service .. 12 2 Safety .. 13 Intended Use .. 13 Customer s responsibility .. 14 Personnel requirements .. 15 15 Unauthorized persons .. 16 Personal protective equipment .. 17 Specific dangers .. 18 Safety devices .. 20 Stickers and decals .. 21 CE Declaration of Conformity for Machinery .. 22 3 Technical data .. 23 general Information .. 23 Emissions .. 24 Operating conditions.

3 24 Connection values .. 25 Operating fluids .. 26 Nameplate .. 27 4 Structure and function .. 28 Overview .. 28 Brief description .. 28 Functional principle .. 29 Heat transfer medium .. 29 Connections .. 30 Additional equipment .. 31 Operation modes .. 32 Main operating modes .. 32 Auxiliary modes .. 32 Work and danger zones .. 33 5 Transport, packing and storage .. 34 Safety notes for transport .. 34 Transport .. 34 Transport inspection .. 36 Packing .. 36 Symbols on the packing.

4 37 HB-100/140/160Z1 Temperature Control Unit Contents 4 O8285-EN 2017-12 Storage .. 38 6 Installation and initial commissioning .. 39 Safety .. 39 Requirements for the installation location .. 40 Installation work .. 41 Lock castors .. 41 Water treatment .. 41 Set the separate connection for system water .. 42 Setting up system connections .. 43 Connect data interfaces .. 45 Connect external sensor .. 47 7 Control .. 48 Keyboard .. 48 Key functions on an individual unit.

5 48 Key functions and operation on an individual unit .. 49 Key functions on unit operated as module . 50 Basic display .. 51 Operating structure .. 53 Menu 54 8 Operation .. 63 Mains ON .. 63 Registering new modular units .. 64 Special features for operation of modular units .. 65 Operate singular unit as modular unit .. 66 Switching on .. 67 Normal operation .. 67 Leak stopper .. 68 External sensor .. 69 Mode 2nd nominal value .. 71 Remote 72 Switching off .. 75 Cooling down and switching off.

6 76 Mould evacuation .. 77 Mould evacuation with compressed air .. 78 Emergency 79 Define access rights .. 80 Set user profile .. 80 Set operating release .. 80 Change access code .. 81 Settings .. 82 Setting time zone, date and time .. 82 Define internal measuring points .. 83 Set switch clock .. 84 Set ramp programme .. 85 HB-100/140/160Z1 Temperature Control Unit Contents O8285-EN 2017-12 5 Cyclical change-out of the system water .. 87 Process monitoring .. 88 Limit value monitoring.

7 88 Monitor pump wear .. 90 Optimise controller .. 91 Explorer window .. 92 Save/Load .. 93 Tool data .. 95 Recording actual data .. 97 9 Maintenance .. 99 Safety .. 99 Open the unit .. 100 Maintenance schedule .. 102 Maintenance tasks .. 104 Cleaning .. 104 Pump .. 105 Temperature measurement .. 106 Pressure measurement .. 107 Safety 108 Software update .. 109 Gain access to 111 10 Faults .. 113 Safety .. 113 Fault 115 Fault indication display .. 115 Determine the cause of a fault.

8 116 Troubleshooting chart .. 116 Startup after eliminating fault .. 118 11 Disposal .. 119 Safety .. 119 Disposal of materials .. 119 12 Spare parts .. 120 Ordering spare parts .. 120 13 Technical information .. 121 Electrical circuit diagram .. 121 Hydraulic scheme .. 123 Item location .. 125 Legend .. 128 14 Interface cables .. 130 External 130 External 131 Serial data interfaces .. 131 CAN-Bus interfaces .. 133 Interface HB .. 134 HB-100/140/160Z1 Temperature Control Unit Contents 6 O8285-EN 2017-12 Appendix A Special execution B Spare parts list HB-100/140/160Z1 Temperature Control Unit Index O8285-EN 2017-12 7 Index A Access code.

9 81 Access rights .. 80 Additional equipment .. 31 B Basic display .. 51 C CE Declaration of Conformity .. 22 Cleaning .. 104 Code .. 81 Connect external sensor .. 47 Connect interfaces .. 45 Connection Cooling water, .. 25 Electrical .. 30 Electrical .. 25 main and return line .. 25 separate system water .. 25 Connection values .. 25 Control .. 48 Controller optimisation .. 91 Cooling .. 76 Customer Service .. 12 Cyclical change-out of the system water .. 87 D Danger zones .. 33 dangers .. 18 Date, set.

10 82 Disposal .. 119 Disposal of materials .. 119 Drain connection .. 25 E Electric current .. 18 Electrical circuit diagram .. 121 Emissions .. 24 F Faults .. 113 116 indications .. 115 overview .. 116 Functional principle .. 29 H Heat transfer medium .. 29 Hydraulic connections .. 30 Hydraulic scheme .. 123 Hydraulic specialist .. 15 I Installation .. 41 Installation location .. 40 Intended Use .. 13 Interface cables .. 130 Item location .. 125 K Keyboard .. 48 L Leak stopper .. 68 Legend .. 128 Liability.