HDPE drainage

1 11 HDPE HDPE |HDPE HDPE |Marley HDPEM arley HDPE is a drainage system which offers an alternative solution to cast iron. It is particularly suited for commercial applications or where a product with high impact or abrasion resistance is required, such as hospitals, hotels, schools, as well as residential buildings. HDPE is certified to BS EN 1519. HDPE will also cope with temperature variations of -40 C to 100 C making it ideal for external as well as internal & ExpertiseThis guide contains product specification details, design and installation information for The Marley HDPE range. Information on the complete range of Marley Plumbing and drainage system solutions is available to download from or via the literature hotline 01622 852585. FM 30637KM 545820 4 Marley Soil & waste systems 6 HDPE drainageInstallation 16 HDPE installation 17 Compatibility 18 HDPE jointing methods 24 HDPE bracketing 27 HDPE handling and storage 28 British and European standards 29 Marley system solutionsContents3 EMS 96207BS EN 15195 MARLEY HDPE |4| MARLEY HDPEThe Marley HDPE drainage range is certified to BS EN 1519: 2000 (licence number KM 545820) An extension of the Marley soil & waste portfolio, the HDPE range offers an alternative solution to cast combination of the excellent material properties of HDPE with homogenous welded joints provides greater installation flexibility with a wide range of jointing fitting: Akavent AeratorThe need for secondary venting in high-rise buildings can be eliminated with the Akavent aerator.

2 An Akavent aerator fitting breaks the discharge fall on each floor and as a consequence the secondary vent pipe is not required as the pressure difference stays well within the limit of 3 unique shape of the fitting increases the capacity of the stack allowing the soil and waste flow from the higher floors to smoothly converge with the flow on the lower floor. Marley soil & waste systemsSolvent wastePush-fit wasteOverflowCompression wasteTrapsPVCuABSP olypropylenePVCuPolypropylenePolypropyle ne Suitable for internal and external applications. Lightweight and cost effective for internal installation. Easy to cut joint and install. For internal use, ideally suited to fast installation. Cost effective solution where systems are being installed or modified. A complete range of pipework and fittings for overflow and boiler condensate applications. Multi-fit compression socket, for internal use. Easy installation to similar sized new or existing plastic and copper pipework.

3 A range of traps, which enable quick & easy installation to any new or existing plastic or copper in 32, 40 and 50 mmAvailable in 32, 40 and 50 mmAvailable in 32, 40 mmAvailable in mmAvailable in 32, 40 mmAvailable in 32, 40 and 50 mmWhite & BlackWhite, Black & GreyWhite, Black & GreyWhiteWhite & ChromeWhite & Chrome82, 110 and 160mm push-fit and solvent weld soil systems incorporating socketed and plain ended pipe 110 and 160mm pipe support components designed specifically to meet the needs of supporting horizontal or vertical suspended PVCu pipework. 82, 110 and 160mm pipes and fittings are also suitable for use as internal and external rainwater pipes to drain flat roofs and metal gutter systems on commercial and industrial buildings. The range includes the 8-way soil manifold which offers the flexibility of 4 top and 4 side entries, allowing for multiple inlet and polypropylene waste pipes and fittings are designed for internal use and should not be fitted externally as they will be subject to ultraviolet light degradation.

4 If fitted externally it is recommended that they are protected by the application of a suitable paint or are boxed advisory serviceTechnical Services offer a free advisory service, providing technical assistance regarding product and installation details. Those involved with the building industry may take advantage of design services provided by the company for customers who have made a commitment to use or specify Marley Hotline: 01622 852695 UFC1S411195S421150 SVD4KT2 KAP2 KAP22No KR210S201156S411195GW05940mm110mm110mmWC SBS40 MKS2 WCSBS40 MKS2 WHBB032 RWHBB032RS2411034No S4111952No S1211453No S411195 KBA22KB22 KXT21 Marley PVC SoilMarley wasteMarley HDPEAn acoustic soil and waste range with a layered pipe providing quick, hygienic removal of sanitary waste water. The noise generated by the flow of water is dramatically reduced making it perfect for multi-occupancy apartment blocks and high specification acoustic system761 HMARLEY HDPEMARLEY HDPE |BEND 90 SHORT d1 Codel1 rQtyd1 Codel1 rQty160S 11 16 91 16016010250S 11 25 91 2902651200S 11 20 91 20520010315S 11 31 91 3403001 Butt- weld onlyBEND 90 LONGd1 Codel1l2rk1 Qtyd1 Codel1l2rk1 Qty56 S 11 56 92 120 59 56 55 20110 S 11 11 92 180 113 110 60 2075 S 11 07 92 140 78 75 60 25 Electrofusable at one side BEND 15 d1 Codel1rk1 Qtyd1 Codel1rk1 Qty110 S 18 11 1512516565 1250 S 18 25 15225375135 1160 S 18 16 15175240100 1315 S 18 31 15250473175 1200 S 18 20 15200300125 1 FabricatedBEND 30 d1 Codel1rk1 Qtyd1 Codel1rk1 Qty110S 18 11 30 12516560 1250S 18 25 30 225255125 1160S 18 16 30 175240100 1315S 18 31 30 250320135 1200S 18 20 30 200200115 1 FabricatedAvailable in black 10 56 149200S 10 20 00 2075S 10 07 81250 S 10 25 00 12110S 10 11 75315 S

5 10 31 00 10160S 10 16 39 cm2 = cross sectional area of flow Pipe = Tempered ELECTROFUSION COUPLERd1 CodeDLSystemQtyd1 CodeDLSystemQty56S 41 56 9568545A/80s 20200S 41 20 65233175220V/420s 175S 41 07 9587545A/80s 20250 S 41 25 65283175220V/420s 1110S 41 11 95122585A/80s 20315 S 41 31 65349175220V/420s1160S 41 16 95172665A/80s 5 EXPANSION SOCKET Type A Type B d1 CodeDdLQtyd1 CodeDdLI1 Qty75S 42 07 20*100762562056S 40 56 20*745717213520110S 42 11 20*13711225620200S 40 20 20**2302024602301160S 42 16 20*1891622565250S 40 25 20**3002534802501315S 40 31 20**3703195102701 Seals: SBR * Includes protection plug ** Excludes protection plug See page 26 for details on TYPE A / TYPE BPLUG-IN SOCKETd1 CodeDdLI1 Qtyd1 CodeDdLI1 Qty56S 42 56 5072578954 20110S 42 11 5013111111169 2075S 42 07 50967610969 20160S 42 16 50190162147105 10 Electrofusable spigot ends Seals: SBR Includes protection plugINSPECTION SCREWd1 CodeDLQtyd1 CodeDLQty56S 66 56 408174 20110S 66 11 40145106 1075S 66 07 40111106 20 PIPE LENGTH = 5 MPIPE LENGTH = 3M3575To BS EN 1519 as appropriate.

6 Available in black 10 11 drainage981 HMARLEY HDPEMARLEY HDPE |d1/ d2 CodeLl1/l2l3k1k2k3 Qty56/56 S 30 56 56180120602525402075/56 S 30 07 56210140703525552075/75 S 30 07 072101407025254020110/56 S 30 11 5627018090454090 10110/75 S 30 11 072701809035307510110/110 S 30 11 112701809020205515160/56 S 30 16 56*37525012512011565 5160/75 S 30 16 07375250125120115655160/110 S 30 16 113752501255040455160/160 S 30 16 163752501251015255200/75 S 30 20 0754036018095160175 1200/110 S 30 20 1154036018065140150 1d1/ d2 CodeLl1/l2l3k1k2k3 Qty200/160 S 30 20 165403601803585115 1200/200 S 30 20 20700430270160160230 1250/110 S 30 25 11*6604402201501852151250/160 S 30 25 16*6604402201201301801250/200 S 30 25 20*6604402209050150 1250/250 S 30 25 25*900600300160160250 1315/110 S 30 31 11*8405602802352603051315/160 S 30 31 16*8405602802002052701315/200 S 30 31 20*840560280175125240 1315/250 S 30 31 25*8405602801401302051315/315 S 30 31 31*9506103401701702801* FabricatedBRANCH 45 Available in black d1 Codel1k1 Qtyd1 Codel1k1 Qty56S 12 56 886520 20200S 12 20 88*29060175S 12 07 8875 20 20250S 12 25 88*350601110 S 12 11 88 95 25 20315S 12 31 88*360601160 S 12 16 88 120 25 10 * Fabricated ELBOW 45 SHORT d1 Codel1k1 Qtyd1 Codel1k1 Qty56 S 12 56 45 45 20 20200 S 12 20 45 173 60 575 S 12 07 45 50 20 20250 S 12 25 45182 60 5110 S 12 11 45 60 25 20315 S 12 31 45195 60 5160 S 12 16 45 69 20 5 ELBOW 45 LONGd1 Codel1l2 Qty75 S 12 07 46 145 50 20110 S 12 11 46 155 60 20 Elbows 45 with long spigot are applied for making the transition from stack to building drain acc.

7 To EN 12056 (see drawing). 1 stack 2 building drain122 x S 12 07 46/ S 12 11 4612025 Available in black d1/ d2 CodeLl1/l2l3k1k2k3 Qty56/56 S 20 56 56175701053030652075/56 S 20 07 56175701053025652075/75 S 20 07 0717570105252555 20110/56 S 20 11 562259013545259010110/75 S 20 11 072259013535258510110/110 S 20 11 1122590135202065 15160/56 S 20 16 56*3501402107530145 5160/75 S 20 16 07*3501402108045150 5160/110 S 20 16 1135014021060451355160/160 S 20 16 1635014021030351055200/75 S 20 20 07*360180180906090 1200/110 S 20 20 11*360180180706070 1d1/ d2 CodeLl1/l2l3k1k2k3 Qty200/160 S 20 20 16*360180180456045 1200/200 S 20 20 20*3601801802560251250/110 S 20 25 11*440220220110701101250/160 S 20 25 16*440220220857085 1250/200 S 20 25 20*4802402406540651250/250 S 20 25 25*4802402404040401315/110 S 20 31 11*560280280170901701315/160 S 20 31 16 * 560 280 280 145 90 145 1315/200S 20 31 20 *560280280120651201315/250S 20 31 25*5602802809565951315/315S 20 31 31 *5602802807065701*

8 FabricatedHDPE drainage11101 HMARLEY HDPEMARLEY HDPE |DOUBLE BRANCH 45 d1/ d2 CodeL l1l2k1 k2k3 Qty110/110S 36 11 1127018010065202010 DOUBLE BRANCH 60 d1/ d2 Codel1 l2 Qty110/110S 37 11 11901025 BRANCH SWEPT ENTRYd1/ d2 CodeL l1 l2 k1 k3 Qty110/110S 25 11 11230140120902015 BRANCH 45 CLEAN OUTd1/ d2 CodeD L l1 l2 l3 k1 k3 Qty110/110 S 33 11 00140270180195902055 1160/110 S 33 16 0014037525022012545451 BRANCH 90 CLEAN OUTd1/ d2 CodeD L l1 l2 l3 k1 k3 Qty56/56 S 23 56 0083175701001053065175/75 S 23 07 00911757010010525551110/110 S 23 11 201402259011513520651160/110 S 23 16 00140350140140210601351200/110 S 23 20 0014036018016018090901250/110 S 23 25 001404402201852201101101315/110S 23 31 001405602802202801701701 BALL BRANCHES GENERAL DIMENSIONS1 DOUBLE BALL BRANCH FABRICATED 90 2 DOUBLE BALL BRANCH FABRICATED 135 3 DOUBLE BALL BRANCH FABRICATED 180 4 TRIPLE BALL BRANCH FABRICATED 90 1 DOUBLE 90 2 DOUBLE 135 3 DOUBLE 180 4 TRIPLE 90 5 TRIPLE 135 6 FOURFOLD 90 d1/ d2 CodeCodeCodeCodeCodeCodeLl1 l2 Dk1 k2 Qty110/56S 24 11 15S 24 11 25S 24 11 35S 34 11 15S 34 11 25S 44 11 152401201301703020 1110/75S 24 11 17S 24 11 27S 24 11 37S 34 11 17S 34 11 27S 44 11 172401201301703020 1110/110S 24 11 01S 24 11 02S 24 11 03S 34 11 01S 34 11 02S 44 11 012401201101703030 15 TRIPLE BALL BRANCH FABRICATED 135 6 FOURFOLD BALL BRANCH FABRICATED 90 HDPE drainageAvailable in black HDPEMARLEY HDPE |FOUR WAY SOIL MANIFOLDd1/ d2 CodeLL1L2L3L4k1k2 Qty110/56S 44 11 562751621348513630701 AERATOR AKAVENTd1 CodeLl1 l2 l3 l4l5l6l7l8l9 Qty110S 60 11 07 *75032017026027590 18055130901160S 60 16 07 *715320160235310100 200751251101 * 1/2/3 = max.

9 110 mm 4/5/6 = max. 75 mm Butt- weld onlyEND CAP FLATd1 CodeDLl1 Qty56S 67 56 07641612 2075S 67 07 07852116 20110S 67 11 071201919 20 Butt- weld onlyEND CAP DOMEDd1 CodeLQty160S 67 16 0945 1200S 67 20 0955 1250S 67 25 0930 1315S 67 31 0930 1 Butt- weld only56MM BOSS ADAPTERd1 CodeQty32S 00 56 3240S 00 56 40 Material: TPEType AType B801515802020 REDUCER ECCENTRIC LONGd1 CodeLl1 l2l3l4d3k1k2 Qty200/110 S 14 20 11 * 335 95 36 165 55 160 75 20 1200/160 S 14 20 16 ** 260 95 95 75 75 1250/200 S 14 25 20 ** 290 105 95 85 75 1315/200 S 14 31 20 * 580 115 95 235 190 250 95 75 1315/250 S 14 31 25 ** 340 115 105 75 85 1 * type A ** type BREDUCER ECCENTRIC SHORTd1/d2 Codel1l2 Qtyd1/d2 Codel1l2 Qty75/56 S 16 07 5635 37 20110/75 S 16 11 0731 36 20110/40 S 16 11 0431 34 10160/110 S 16 16 1128 36 5110/56 S 16 11 5631 35 10 REDUCER CONCENTRIC d1 Codel1l2 Qtyd1 Codel1l2 Qty75/56 S 15 07 56 30 30 20200/160S 15 20 16* 504020110/40 S 15 11 04 30 30 20250/160S 15 25 16*604020110/56 S 15 11 56 30 30 20250/200S 15 25 20*605020110/75 S 15 11 07 30 30 20315/200S 15 31 20*908020160/110 S 15 16 11 35 30 1315/250S 15 31 25*909020 *Butt- weld onlyCONTRACTION SLEEVEd1 CodeLI1dxQtyd1 CodeLI1dxQty50/70S 55 05 032106557-64575/90S 55 07 012107580-84556/75S 55 56 012107062-695110/125 S 55 11

10 02210100102-1115 Seal: NBRSTUB FLANGEd1 Coded1 DLl1 k1 Qtyd1 Coded1 DLl1 k1 Qty56S 47 56 02*70102601415 5200S 47 20 02*2322681001840 175S 47 07 02*89120501615 5250S 47 25 02*2853201002040 1110S 47 11 02125158801830 5315S 47 31 02*3353701002040 1160S 47 16 02175210801830 1 * Butt- weld onlyHDPE drainage25 53 36 Available in black HDPEMARLEY HDPE |WC CONNECTOR 90 d1/ dCodel1 l2 l3l4l5 k1 Qty110/90 S 50 11 85 *225 7634951712010110/110 S 50 11 82 **225 7530921912010 * Seal: SBR ** Seal: NBR Includes protection plugWC CONNECTOR 90 HORIZONTAL Leftd1/ dCodeI1I2I3k1 Qty110/90 S 50 10 32*35010075170 5110/110 S 50 11 32**350100751705 * Seal: SBR ** Seal: NBR Includes protection plug Rightd1/ dCodeI1I2I3k1 Qty110/90 S 50 10 33 *350 10075 170 5110/110 S 50 11 33**35010075 170 5 * Seal: SBR ** Seal: NBR Includes protection plugDOUBLE WC CONNECTOR 90 VERTICALd1/ dCodeI1I2k2 Qtyd1/ dCodeI1I2k2 Qty110/90S 50 09 34*22527580 5110/110S 50 11 34**18527060 5 * Seal: EPDM ** Seal: NBR Includes protection plugDOUBLE WC CONNECTOR 90 HORIZONTALd1/ dCodeI2I3k1 Qtyd1/ dCodeI1I2k2 Qty110/90S 50 09 35*1002752001110/110S 50 11 35**1002702001 * Seal: EPDM ** Seal: NBR Includes protection plug WC CONNECTOR SOCKETd1 CodedDLI1 Qtyd1 CodedDLI1 Qty90S 50 09 51*901134938 10110S 50 11 71**1101304528 10110S 50 11 51**901113120 10 * Seal: SBR ** Seal: EPDM ** Seal.