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Hensley KMAX Construction Brochure

DURABILITYHARDNESS RIGHT TO THE COREKMAX System teeth are manufactured to a higher standard. All kmax System teeth are heat treated to meet cri cal specifi ca ons for strength and durability, not only on the surface but right to the core. STRENGTHHIGH PERFORMANCE, LASTING VALUE Construc on opera ons worldwide depend on the safe, cost eff ec ve performance of Hensley systems. The kmax System of ground engaging tools uses strength, durability, performance and produc vity to the extreme. We know what it takes for construc on equipment to run effi ciently and cost eff ec vely.

www.hensley-komatsu.com PERFORMANCE THE GREATER THE NOSE, THE LONGER LASTING THE SYSTEM We’ve got the right shape for all your applica on needs.

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Transcription of Hensley KMAX Construction Brochure

1 DURABILITYHARDNESS RIGHT TO THE COREKMAX System teeth are manufactured to a higher standard. All kmax System teeth are heat treated to meet cri cal specifi ca ons for strength and durability, not only on the surface but right to the core. STRENGTHHIGH PERFORMANCE, LASTING VALUE Construc on opera ons worldwide depend on the safe, cost eff ec ve performance of Hensley systems. The kmax System of ground engaging tools uses strength, durability, performance and produc vity to the extreme. We know what it takes for construc on equipment to run effi ciently and cost eff ec vely.

2 Our engineers analyzed how these machines operate, and designed a system with a wide range of safe, economical and hard-working solu ons. Years of research and tes ng have helped us create one of the most produc- ve, cost eff ec ve and user friendly systems heat treatment produces a 477-532 Brinell level of hardness throughout the PENETRATION REDUCES CYCLE TIMESThe kmax System s streamlined design and self-sharpening teeth contribute to be er penetra on. This reduces cycle mes, requires less hydraulic pressure, and improves fuel consump on and overall produc SYSTEM SO GOOD IT S PATENTEDH ensley Engineering has created a unique System. The kmax System is patent protected and offers an impressive list of benefits: Better penetration Consistent hardness through the tooth High strength design Reusable fastener Less throw away , more usable steel Fast tooth change out Reversible tooth Mechanical adapter wearcap in larger sizes of benefits:2 For more product details and contact information, please visit our GREATER THE NOSE, THE LONGER LASTING THE SYSTEMWe ve got the right shape for all your applica on needs.

3 The kmax System has a unique nose design that combines strength and durability with a one-piece, hammerless pin for quick, safe installa on and maintenance. The kmax System nose has a design that reduces areas of stress concentra on under load. STEP 3 STEP 4 EASY INSTALLATION, QUICK CHANGE OUTEasy and quick installation and replacement is a key advantage of the kmax System. It just takes minutes to change teeth. Simply unlock the fastener with a socket wrench, remove the worn tooth, put on a new tooth and you re ready to go back to shown, place tooth onto adapter, always observing proper safety 1 STEP 2 Insert fastener, making sure it is in the unlocked lock, use the correct size socket, rotate the pin locking shaft 90 clockwise to finish the removing the fastener, use the correct size socket to rotate the pin-locking shaft 90 counter-clockwise.

4 The kmax RC style tooth shown here offers a consumption ratio of 60%. kmax System teeth are designed for maximum strength and consump on ra os without unnecessary bulk. kmax teeth remain sharp and penetrate longer, so you can work Tooth Consump on Ra o for ground engaging tools indicates the percentage of available wear material on the whole tooth. The greater the ra o, the be er the value because more of the tooth is used and less is thrown example, a 25 lb. tooth with a 40% consump on ra oyields 15 lbs. of scrap material when the tooth wears 25 lb. tooth with a 60% consump on ra o would onlyscrap 10 lbs. of om line, the kmax System gives you longer life, improved performance and less waste.

5 PRODUCTIVITY HIGHER CONSUMPTION RATIO, 60% CONSUMABLE STEEL3 EXCAVATOR TEETHSUPERIOR DESIGN, FOR SUPERIOR PRODUCTION AND VALUEThe high quality steel, unique design and applica on-specifi c styles of the kmax excavator teeth make them suited for any job. From general purpose teeth designed for be er penetra on in ght materials or corners, to teeth that off er greater fi ll and extended wear life, the kmax System maximizes produc vity and minimizes down / HEAVY DUTYEXTREME SERVICESTARTENDSTARTENDLBSKGSLBSKGSLBSKG SLBSKGSK1522,0009,97934,50015,64916,5007 ,48425,87511,737K2034,50015,64947,70021, 63725,87511,73735,77516,228K2547,70021,6 3764,80029,39335,77516,22848,60022,045K3 064,80029,39387,80039,82648,60022,04565, 85029,870K4087,80039,826117,20053,16265, 85029,87087,90039,871K50117,20053,162148 ,30067,26987,90039,871111,22550,452K7014 8,30067,269195,40088,633111,22550,452146 ,55066,475K85195,40088,633262,600119,115 146,55066,475196,95089.

6 337 BASED ON MACHINE OPERATING WEIGHTKMAX TOOTH STYLES EXCAVATOR4 For more product details and contact information, please visit our Chisel: Designed for penetrationand long wear lifeiTVTiger: Offers best penetration in tight materialiiiSYLS tandard:General applicationsUTTwin Tiger:Offers longer life penetration for cornersTTiger: Designed for good penetration with ribs for strengthWTTwin Tiger: Designed for penetrationfor cornersSDChisel: General purpose tooth designedfor penetrationSDXP enetration: Heavy duty penetration tooth designed for better wear lifeEXHeavy Rock: General purpose tooth designed for better wear life HSHeavy: Designed for all applications with greater wear life FFlare: Loose material for clean bottom and greater fill TEETHDESIGNED FOR VIRTUALLY EVERY APPLICATIONFrom loose dirt and crushed concrete to the most abrasive mining applica ons, the high quality steel and unique design of the kmax System minimizes down me and maximizes produc vity.

7 In any applica on, the kmax System improves safety and reduces costs. kmax TOOTH STYLES LOADER6 For more product details and contact information, please visit our STANDARD / HEAVY DUTYEXTREME SERVICESTARTENDSTARTENDLBSKGSLBSKGSLBSKG SLBSKGSK1525,30011,47636,80016,69220,240 9,18129,44013,354K2036,80016,69255,00024 ,94829,44013,35444,00019,958K255,5002,49 571,70032,52344,00019,95857,36026,018K30 71,70032,52387,80039,82657,36026,01870,2 4031,861K4087,80039,826108,30049,12570,2 4031,86186,64039,300K50108,30049,125130, 00058,96886,64039,300104,00047,174K70130 ,00058,968157,80071,578104,00047,174126, 24057,262K85157,80071,578159,20072,21312 6,24057,262159,20072,213 BASED ON MACHINE BREAKOUT FORCE ABRH eavy Abrasion: Maximum bottom wear materialBPSG eneral Purpose.

8 General applicationsAGAbrasion: High abrasionRP2 Rock Penetrator: Greater bottom wear and penetrationRP1 Rock Penetrator: Good bottom wear and penetrationRPXRock Penetrator Heavy: Offers more material for longer wear lifeKMAX bolt-on adapters have a shape that promotes smooth fl ow of material over the tooth/adapter for even, consistent wear, no ma er how abrasive the materials. The unique patented system produces a cost eff ec ve, produc ve and worry-free product so you can get the job ON ADAPTERS FOR LOADERS2 Hole Center:3 Hole Center: Corner: kmax loose dirt and crushed concrete to the most abrasive mining applica ons, the kmax weld-on adapters are designed for peak performance no ma er what the job.

9 State-of-the-art computer so ware helped engineers at Hensley to develop a system that gives you maximum penetra on, greater produc on strength and longer ON ADAPTERS FOR EXCAVATORS & LOADERSF lush Mount: Smooth bottomlip edgeHeavy Loader: More material andwear cap for loadersWeld-on Nose: Repair applicationsStraddle Leg: Optional corneradapter for greater strengthNotched Corner: Corner placementfor excavator applications1 1/2 Leg: General excavator applicationsSafety First! Hensley Industries recommends that you use a soft-faced hammer and ANSI ( ) approved eye protection when using our products. 2016 Hensley Industries, Inc. This publication is protected under the copyright laws of the United States.

10 Unauthorized duplication or distribution is Industries, Inc. has been manufacturing and marketing ground engaging tools, buckets and specialized attachments since 1947. We are committed to providing the best service and highest quality products in the world. Our dedication to excellence allows us to help those who use it in the field every INDUSTRIES, Joe Field RoadDallas, Texas 75229, USACUSTOMER SERVICEUSA/CANADA 888 406 6262 ALL OTHER LOCATIONS +1 972 406


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