High Performance Solid Carbide End Mills - …

1 39 End MillsHigh Performance Solid Carbide End MillsMillstar offers a wide variety of Solid Carbide End Mills that are designed for high Performance machining. Our impressive lineup features a large selection of high Feed Solid Carbide End Mills that achieve the highest Performance in the industry. Our End Mills can be used in a broad spectrum of materials such as hardened steels, soft steels, titanium, cobalt chrome and many ContentsHigh FeedHFI4 high Feed Four Flute Solid Carbide42 HFI6 high Feed with Coolant Through 6 Flute42 Cutting Conditions 42 Quad Force 43 SquareEISS quare44 EIS22 Flute 2 Flute Long Series Square44 EIS44 Flute Flute Long Series Square45 EISA3 Flute 45 45 EIV44 Flute Variable Square, 45 Chamfer45 EIV55 Flute VariableSquare End46 EIV55 Flute Variable With Corner Radius46 Ball NoseBIBall47BI4 TBall47BI220220 2 Flute Ball47BI22 Flute Long Series Ball48BI44 Flute Long Series Ball48 BIA3 Flute Ball 45 48 Bull NoseEIBS quare Bullnose49 ToroidTOIT oroid49 Solid Carbide End Mill Program Tool Contents41 Solid Carbide End MillsMillstar s new high Performance and ultra-precise Solid Carbide end Mills were designed for high speed, high velocity and hard steel milling.

2 Designed with specially selected premium sub-micron Carbide substrate, special tool geometry and proprietary heat-defying EXALON tool coating, these tools made in the United States, and are competitively priced. Ideal choices for accurately and aggressively machining products in: Mold and die making: injection molds, glass molds, forging dies, extrusion dies. Aerospace: engine, landing gear and tail hook components, structural components, blisks, airfoil machining and forging dies, helicopter rotor components. Power generating: turbine blades and other components. Medical: hip and knee replacement joints, surgical instruments, medical device molds. Automotive: stamping dies, wheel and tire molds, ball joints, cam shaft machining, racing engine details, bumper and other injection molds, die cast dies, forging dies for crank and cam shafts, connecting rods, steering knuckles and yokes.

3 Consumer products: molds for cake forms and baking dishes, cell phones, lawn chairs, trash cans, toys, bottles, recyclable cutlery and dishes, jewelry, golf clubs, safety helmets, computer and accessory Carbide End MillsNA Non-coated Millstar s new coating is a multi-layer hybrid Nano coating. This new coating has very good heat resistance and high hardness. The HSN coating is designed for use in HSM of Heat Treated materials up to 72 (TLN ) ( EX) Titanium Aluminum Nitride advanced PVD coating. A special, improved ALTiN coating approaching surface hardness of CBN on a tough substrate. Recommended for tough and hard metal machining applications. Custom tool coatings for specific applications are available by CoatingsPage 42 Inch42 high Feed : HFI4 HFI6 HFI Cutting ConditionsSolid Carbide End Mill Program - high Feed HFI4 - high Feed Four Flute Solid Carbide Tool Ordering (D1)Programmable RadiusShank Diameter(D2)Neck Diameter(D3)Length of Cut(L2)Neck Length(L3)Overall Length( L1 )Step Over AeDepth of Cut ApFeed per Toot h - 5 - 0 - - 0 - Cutting Conditions Work MaterialMaterial HardnessCutting Depth at Diameter ap maxCutting WidthCoating type speed at DMax Feed per Tooth Fz at cutting insert diameter maxCoating 4 / SK D61< 4 / SK 4 / SK D6151+ ,2363/SKD12< ,2363 ,2363/SKD1251+ ,2330< , ,2379/SKD11< ,2379 ,2379/SKD1151+ Cast Iron/GG< Iron/GGG41+ (6AL 4V) - high Feed Six Flute Solid Carbide with Coolant Through Tool Ordering (D1)

4 Programmable RadiusShank Diameter (D2)Neck Diameter (D3)Length of Cut (L2)Neck Length (L3)Overall Length ( L1 )Step Over AeDepth of Cut ApFeed per Toot h 6 6 43 Inch43 high Feed : Quad ForceSolid Carbide End Mill Program - high Feed continuedQuad ForceTool Ordering No. Cutter Diameter (D1) Tol. +0/ (R1)Shank Diameter (D2)Cutting Length ( L1 )Tot al Length (L2)QFM-0125-HSN1/8 /16 0 MillingToolQFM-0375-HSNTool Spindle Speed6265 RPMFeed Rate225 IPMD epth of Width of Metal Removal Feed MachiningToolQFM-0375-HSNTool Spindle Speed6265 RPMFeed Rate225 IPMD epth of Width of Metal Removal Spindle Speed6265 RPMFeed Rate225 IPMD epth of Width of Metal Removal MillingToolQFM-0375-HSNTool Spindle Speed6265 RPMFeed Rate225 IPMD epth of Cut0 - Width of Metal Removal Force Application DataR1 Side or Slot MillingHigh Feed MachiningTrochoidal MillingPlunge MillingPage 44 Inch44 Square Nose : EIS EIS2 Carbide End Mill Program - Square - 2 Flute Long Series Endmill, Sq.

5 End Tool Ordering No. Cutter Diameter (D1) tol. +0 / Radius (R1)Shank Diameter (D1)Cutting Length ( L1 )Tot al Length (L2)EIS2-0125-LL-1/8 /16 /16 - 2 Flute Endmill, Square End Tool Ordering No. Cutter Diameter (D1) tol. +0 / Radius (R1)Shank Dia. (D2)Cutting Length ( L1 )Tot al Length (L2)Nose Taper Per SideEIS2-031-1/32 DegEIS2-062-1/16 DegEIS2-093-3/32 DegEIS2-0125-1/8 0187-3 /16 /16 0 4 37-7/16 - Square End Tool Ordering No. Cutter Diameter (D1) tol. +0 / RadiusShank Diameter (D2)No. of FlutesNeck DiameterCutting Length (L1)Nose TaperOverall Length (L2) / (1/4) / / (1/32) / (1/4) / / (1/16) / (1/4) / / (3/32) / (1/4) / / (1/8) / (1/4) / I S / (3/16) / (1/4) / / (1/4) / (1/4) / (5/16) / (5/16) / (3/8) / (3/8) 5 / (7/16) / (7/16) / (1/2) / (1/2) nose tools Series EMS / EIS with sharp corner or square nose tools Series EIB / EMB with corner radius, all with medium- high helix and strong cutting edges and tool body, work extremely well in materials up to 65 HRc as well as in softer products on this page come in both TLN and HSN : - 4 Flute Long Series Endmill, Sq.

6 EndTool Ordering No. Cutter Diameter (D1)tol. +0 / Radius (R1)Shank Diameter (D2)Cutting Length ( L1 )Tot al Length (L2)EIS4-0125-LL-1/8 /16 /16 EISA - 3 Flute Endmill 45 - AluminumTool Ordering No. Cutter Diameter (D1) tol. +0 / Radius (R1)Shank Diameter (D2)Cutting Length ( L1 )Tot al Length (L2)EISA-0125-1/8 A- 0187-3 /16 A- 0312-5 /16 A- 0 4 37-7/16 - 4 Flute Variable Fluted Endmill, Square End w/45 ChamferTool Ordering No. Cutter Diameter (D1)tol. +0 / Radius (R1)Shank Diameter (D2)Cutting Length ( L1 )Tot al Length (L2)EI V4- 0125-1/8 V4- 0187-3 /16 /16 V4- 0 4 37-7/16 - 4 Flute Endmill, Square End Tool Ordering No. Cutter Diameter (D1) tol. +0 / Radius (R1)Shank Dia. (D1)Cutting Length ( L1 )Tot al Length (L2)Nose Taper Per SideEIS4-031-1/32 DegEIS4-062-1/16 DegEIS4-093-3/32 DegEIS4-0125-1/8 4- 0187-3 /16 /16 4- 0 4 37-7/16 Nose : EIS4 EISA EIV4 Solid Carbide End Mill Program - Square Nose continuedAll products on this page come in both TLN and HSN : 46 Inch46 EIV5 - 5 Flute Variable Flute, Variable Helix Endmill, Square End Tool Ordering No.

7 Cutter Dia. (D1)tol. +0 / Radius (R1)No. of FlutesShank Dia. (D2)Cutting Length ( L1 )Total Length (L2) - 5 Flute Variable Flute, Variable Helix Endmill, With Corner Radius Tool Ordering No. Cutter Dia. (D1) tol. +0 / Radius (R1)No. of FlutesShank Dia. (D2)Cutting Length ( L1 )Total Length (L2) Carbide End Mill Program - Square Nose continuedSquare Nose : EIV5 Page 47 Inch47BI - Ball NoseTool Ordering No. Cutter Diameter (D1) tol. +0 / RadiusShank Diameter (D2)No. of FlutesNeck DiameterCutting Length (L1)Nose TaperOverall Length (L2) / (1/4)2 / / (1/32) / (1/4)2 / / (1/16) / (1/4)2 / / (1/4)2 / / (3/32) / (1/4)2 / / (1/8) / (1/4)2 5 / I 5 -2. 5 / (1/8) / (1/8)2 / (3/16) / (1/4)2 / I 5 / (3/16) / (3/16)2 / (1/4) / (1/4)2 / (5/16) / (5/16)2 / (3/8) / (3/8)2 / (3/8) / (3/8)2 / (7/16) / (7/16)2 / (1/2) / (1/2)2 Ball nose tools Series BI / BM are designed with two flutes and special nose geometry for true high Speed and Hard Material milling up to 68 HRc.

8 Ball nose tools are the most aggressive tools for these applications. We will be glad to share our proven approach to improving your machining Carbide End Mill Program - Ball NoseAll products on these pages come in both TLN and HSN : - Ball Nose, Special Tip Design for HSM Tool Ordering No. Cutter Diameter (D1) tol. +0 / Diameter (D2)Cutting Length ( L1 )Overall Length (L2) I - 220 2 Flute Endmill, Ball NoseTool Ordering No. Cutter Diameter (D1) tol. +0 / Radius (R1)Shank Diameter (D2)Cutting Length ( L1 )Tot al Length (L2)BI220-0125-1 Nose : BI BI4T BI220 Page 48 Inch48 Ball Nose : BI2 BI4 BIAAll products on these pages come in both TLN and HSN : BI2-0125-LL-TLNBI2 - 2 Flute Long Series Endmill, Ball NoseTool Ordering No.

9 Cutter Diameter (D1) tol. +0 / Radius (R1)Shank Diameter (D2)Cutting Length ( L1 )Tot al Length (L2)BI2-0125-LL-1/8 /16 5 /16 6 8 - 4 Flute Endmill Long Series, Ballnose Tool Ordering No. Cutter Diameter (D1) tol. +0 / Radius (R1)Shank Diameter (D2)Cutting Length ( L1 )Tot al Length (L2)BI4-0125-LL-1/8 /16 5 /16 6 8 BIA - 3 Flute Endmill, Ball Nose 45 - AluminumTool Ordering No. Cutter Diameter (D1) tol. +0 / Radius (R1)Shank Diameter (D2)Cutting Length ( L1 )Tot al Length (L2)BI A- 0125-1/8 A- 0187-3 /16 5 A- 0312-5 /16 6 8 A- 0 4 37-7/16 Carbide End Mill Program - Ball Nose continuedPage 49 Inch49 Solid Carbide End Mill Program - Bull NoseBull Nose : EIB Toroid : TOITOI - Toroid Tool Ordering No.

10 Cutter Diameter (D1) tol. +0 / RadiusShank Diameter (D2)No. of FlutesNeck DiameterCutting Length (L1)Nose TaperOverall Length (L2)Neck Length (L3) / (1/8) / (1/4) 5 / / (1/4) / (1/4) / / (3/8) / (3/8) / / 1/2) / (1/2) / tools backdraft 3 per side The Toroid Series TOI with large corner radius and slight back taper is a Millstar innovative addition. It is very useful in and Z-level and spiral milling at constant tool pressure, pocket milling, and milling of pre-hard and hardened flat surfaces at higher speeds than tools with smaller or sharp corner radii. EIB - Square End Bull Nose w/Corner Radius Tool Ordering No. Cutter Diameter (D1) tol. +0 / RadiusShank Diameter (D2)No. of FlutesNeck DiameterCutting Length (L1)Nose TaperOverall Length (L2) / (1/16) / (1/4) / / (3/32) / (1/4) / / (1/8) / (1/4) / / (1/8) / (1/4) / / (3/16) / (1/4) / / (1/4) / (1/4) / (1/4) / (1/4) / (5/16) / (5/16) / (3/8) / (3/8) 5 / (7/16) / (7/16) / (1/2) / (1/2) / (1/2) / (1/2) products on these pages come in both TLN and HSN : Carbide End Mill Program - Toroid3 Metric9898 high Performance Solid Carbide End MillsMillstar offers a wide variety of Solid Carbide End Mills that are designed for high Performance machining.