High-Pressure Internal Gear Pumps Type IPV

1 high -PressureInternalGear PumpsType IPVD imensionsheet cataloguefor single andmultiple-flow pumpsCombination ofIP high , medium,and low-pressurepumps2 ContentsPageVoith Internal gear Pumps Type IPV3 Features and operation, design and combinations4 Technical data5 Data sheets, dimensions and performance curvesIPV 3, IPV 4, IPV 5, IPV 6, IPV 76 -15 Intermediate housings for multiple-flow pumps16-18 Type codes, Designations for ordering19 Multiple-flow pump combinations20 Ordering examples21 Intermediate housings with coupling22, 23 Combination of variable-displacement Pumps with IP Internal gear pumps24, 25 SAE suction and discharge flanges26 DBV pressure relief valves273 VoithInternal gear PumpsType IPVThe market requires hydraulic Pumps tobe compact and silent and to have a lowpressure pulsation and high on the proven IPC medium-pres-sure Pumps with radial and axial sealinggap compensation Voith Turbo hasdeveloped its High-Pressure Internal gearpumps series IPV to meet these require-ments of the High-Pressure Internal gear pumpsare suitable for all applications where alow noise emission, high efficiency, com-pact design, and low weight are requi-red, among other.

2 Plastics engineeringPlastics injection moulding and blow-moulding machinesMetal working machinesPress brakes, shears, punching machineGeneral press manufactureMaterials handlingCrane construction, lifting platforms,electric fork liftsShipbuildingSteering gear , stabilizers, deck cranesPublic service vehiclesRefuse-collecting vehicles, specialvehiclesPower generationHydrostatic support and lifting of gas,steam, and water turbine runners aswell as generators4 Featues and opeartion,design and combinationsFeaturesThe most striking design features of IPVpumps are: Internal splines, plain bea-rings, radial and axial gap compensati-on. They guarantee smooth operationand a low-pulsation flow. The proveninvolute splines optimized in terms ofvolumes permit a compact the gears are rotating, oil issucked into the housing and into thespace between pinion and internalgear.

3 The two gears run totally freelyover a wide range of their circumfe-rence, which guarantees an excellentsuction behaviour of the circumferential direction, the toothspaces are sealed off by the meshingteeth and the filler. Axially, an almostgap-free sealing is achieved by axialdiscs. The volumetric losses are the-refore minimal. The oil sucked into thepump is displaced by the tooth tipsentering the tooth user benefits from the new pumpseries in the following ways, amongother things: Extremely low noise emission Extremely favourable size/displace-ment ration Long service life owing to plain bea-rings and balancing of forces high overall efficiency Suitable for building up multiple-flow pump Pumps of the same size or ofdifferent sizes can be combined witheach other to form double Pumps ormultiple-flow Pumps . The possibility ofcombining them with Voith mediumand low- pressure Pumps results in aparticularly wide field of with Pumps from diffe-rent manufacturers is possible as 25 6 728194a4b310 Design1 Pinion shaft2 Internal gear3 Filler pin4a Filler-segment carrier4b Filler-sealing segment5 Axial disc6 Axial pressure area7 Plain bearings8 Housing9 Hydrostatic bearing10 Cover with bleeder screwIPVIPVD esignInternal gear pumpMountingSAE or VDMA flangePipe connectionSAE J 518 c code 61 Direction of rotationClockwise or anti-clockwiseInlet to 3 bar absoluteShaft loadingIn the event of radial or axial shaft loadings, please contact the manufacturerInstallation position AnyViscosity range 10-100 cSt, perm.

4 Starting visc. 2000 cStPressure mediumMineral oil as per DIN 51524, part 2 or 3 pressure medium 20 C to + 80 CContaminationMax. perm. contamination of pressure medium as per NAS 1638, class 8. Filter with minimum retention rate of 20 longer service life we recommend using a filterwith a minimum rate of 10 100 Ambient temperature-10 C to + 60 CTechnical dataThe performance data refer to thedelivery of mineral oils with a viscosityof cSt and a pump intake pres-sure of bar (min) and 3 bar (max).The size mentioned together with thetype designation corresponds roughlyto the displacement in cm-3/rev givenin the of deliveryQ= Vg th n v 10-3[l/min]Calculation of powerP= Q = Delivery in l/minVg th = Displacement in cm3/revn= Speed in rev/min v= Volumetric efficiency g= Overall efficiencyP = Power in kW p = pressure in barQ p600 gSizesDisplacement Speed rev/minDelivery pressure barFrame size cm3/revl/minContinousPeak Peak*min**maxat 1500 rev/minpressurepressure at pressure at1500 rev/min n maxIPV 345 IPV :The permissible peak pressures are basedon a duty cycle of 15 %, the maximum cycletime being 1 min.

5 * Due to manufacturing tolerancesdisplacement can be up to % less.** Please contact us for information about thepermissible peak pressures at speedslower than <400 rev/min or between 1500rev/min and ,9 304312736 80 h810913236 28 3543 16 h75 h91819,519,5116 IPV 3 Weights and dimensionsceghi k lr v w kgIPV ,0 IPV ,2 IPV ,4 IPV ,6 IPV ,8 Permissible drive torques in NmDrive shaft ASecondary shaft BIPV 316080 SAE flange 3 Standard designDesignations for ordering: see p. 19 Opening must be closed during operation. Tightening torque MA = 18 the pump is taken into service, the opening can be used as filling or deaeration, depending onthe installation of the pump. Screw plug M10x1, hexagon socket, width across flats 6.*) TypeSizeDirection of rotationRadial suction port Mounting flangeStandardVariantsShaft endSAE-2-bolt flangeVDMA 24560 DIN ISO 3019/2, 2-bolt flangeShaft end Dimension as aboveInvolute splinesANSI B92.

6 1a11 T 16/32 DP 30 18 h9 c e h8 11 132 106,4 12 643 35 c/2 c/2 5,8 v rw g**khli43515347410001 Dimen-sions asaboveDimen-sions asaboveAB*) 7 Delivery QEfficiency gesand volInput power PAirborne noise levelIPV 3 Performance curvesMeasuring conditions:Speedn= 1500 min-1 Viscosity = 46 cStOperating temperaturet= 40 C020151050503503002502001501000503503002 5020015010005035030025020015010005035030 0250200150100100959085807570108642060555 04540 Delivery Q in l/minEfficiency in %Input P in kWAirborne noise level in dB(A)Operating pressure p in barOperating pressure p in barOperating pressure p in barOperating pressure p in barIPV 3-3,5 IPV 3-5 IPV 3-6,3 IPV 3-8 IPV 3-10 Measuring location 1 m axialNote:Voith sound-measuring room (low-reverberation room. In an anechoic room thevalues will be 5 dB(A) lower). 48563845,9324852,542562632126 101,6 h8 789013,512452,5129 100 h8111245012490 125508 IPV 410121012111311131113ceghi k lr v wkgIPV ,6 IPV ,0 IPV ,6 IPV 10,2 IPV 11,0 IPV 4335190 IPV 4 Standard design131620162532 IPV 4 StandardSAE 4-bolt flangeVDMA 24560 DIN ISO 3019/2, 4-bolt flange675760648 h9 28 25 h7khli 13,5 170 101,6 h8 M8x19146 c e 26 9,5 1356 c/2 c/2 48 6,8 v r gw 88**11517071 Shaft endDimension asaboveInvolute splinesANSI B92.

7 1a15 T 16/32 DP 30 AB*) Weights and dimensionsPermissible drive torques in NmDrive shaft ASecondary shaft BSAE flange for ordering: see p. 19 Opening must be closed during operation. Tightening torque MA = 18 the pump is taken into service, the opening can be used as filling or deaeration, depending onthe installation of the pump. Screw plug M10x1, hexagon socket, width across flats 6.*) TypeSizeDirection of rotationRadial suction port Mounting flangeStandardVariantsShaft endSAE-2-bolt flangeDimen-sions asaboveDimen-sions asabove915554535250503503002502001501000 5035030025020015010005035030025020015010 0050350300250200150100100959085807570252 01510506560555045 Delivery Q in l/minEfficiency in %Input P in kWAirborne noise level in dB(A)Operating pressure p in barOperating pressure p in barOperating pressure p in barOperating pressure p in barIPV 4-13 IPV 4-16 IPV 4-20 IPV 4-25 IPV 4-32 Delivery QEfficiency gesand volInput power PAirborne noise levelIPV 4 Performance curvesMeasuring conditions:Speedn= 1500 min-1 Viscosity = 46 cStOperating temperaturet= 40 CMeasuring location 1 m axialNote:Voith sound-measuring room (low-reverberation room.

8 In an anechoic room thevalues will be 5 dB(A) lower). 6068 20683560 162 19017,568,558 2055,4 101,6 h816635ca. 100 127 h8 160 19014 47,555,414613,568,5169 125 h853531317210 IPV 51113123012301230ceghi k lr v w kgIPV 15,5 IPV 16,3 IPV 17,4 IPV 18,7 IPV 5605400 IPV 5 Standard design3240501664 IPV 5 StandardSAE-4-bolt flangeVDMA 24560 DIN ISO 3019/2, 4-bolt flangekhli 20 6 1868 c/2 c c/2 60 8,7 v r gw e83757477 17,5 210 127 h8 M12x25181 32 h710 h9 35**70011151 Involue splinesANSI B92. 1a14 T 12/24 DP 30 AB*) Weights and dimensionsPermissible drive torques in NmDrive shaft ASecondary shaft BSAE flange for ordering: see p. 19 Opening must be closed during operation. Tightening torque MA = 18 the pump is taken into service, the opening can be used as filling or deaeration, depending onthe installation of the pump. Screw plug M10x1, hexagon socket, width across flats 6.*) TypeSizeDirection of rotationRadial suction port Mounting flangeStandardVariantsShaft endSAE-2-bolt flangeSAE-2-bolt flangeDimen-sions asaboveDimen-sions asabove111009070050350300250200150100050 3503002502001501000503503002502001501000 5035030025020015010010095908580757050403 020100706560555080605040 Delivery Q in l/minEfficiency in %Input P in kWAirborne noise level in dB(A)Operating pressure p in barOperating pressure p in barOperating pressure p in barOperating pressure p in barIPV 5-32 IPV 5-40 IPV 5-50 IPV 5-64 Delivery QEfficiency gesand volInput power PAirborne noise levelIPV 5 Performance curvesMeasuring conditions:Speedn= 1500 min-1 Viscosity = 46 cStOperating temperaturet= 40 CMeasuring location 1 m axialNote:Voith sound-measuring room (low-reverberation room.

9 In an anechoic room thevalues will be 5 dB(A) lower).18117,52105461,9264 228,622518092,582 200 2401888 80 228851 1861,9 127 h8206 152,4 h8ca. 120 160 h818992,559592212 IPV 61230141514151415c eghiklrvwkgIPV 29,2 IPV 30,7 IPV 32,6 IPV 35,0 IPV 61050780 IPV 6 Standard design648010016125 IPV 6 Standard 20 622 c/2 11,2 gw e c/2 c88 80 v rkhli264228,6 22 152,4 h8 M12x25**12 h9 43 40 h7109959810070011151AB*) SAE-4-bolt flangeVDMA 24560 DIN ISO 3019/2, 4-bolt flangeInvolue splinesANSI B92. 1a17 T 12/24 DP 30 Weights and dimensionsPermissible drive torques in NmDrive shaft ASecondary shaft BSAE flange for ordering: see p. 19 Opening must be closed during operation. Tightening torque MA = 18 the pump is taken into service, the opening can be used as filling or deaeration, depending onthe installation of the pump. Screw plug M10x1, hexagon socket, width across flats 6.*) TypeSizeDirection of rotationRadial suction port Mounting flangeVariantsShaft endSAE-2-bolt flangeSAE-2-bolt flangeDimen-sions asaboveDimen-sions asabove132000503503002502001501000503503 0025020015010005035030025020015010005035 0300250200150100100959085807570100806040 200757065605575175150125100 Delivery Q in l/minEfficiency in %Input P in kWAirborne noise level in dB(A)Operating pressure p in barOperating pressure p in barOperating pressure p in barOperating pressure p in barIPV 6-64 IPV 6-80 IPV 6-100 IPV 6-125 Delivery QEfficiency gesand volInput power PAirborne noise levelIPV 6 Performance curvesMeasuring conditions:Speedn= 1500 min-1 Viscosity = 46 cStOperating temperaturet= 40 CMeasuring location 1 m axialNote:Voith sound-measuring room (low-reverberation room.

10 In an anechoic room thevalues will be 5 dB(A) lower).75 1047563 250 29022120,5110 200 h8209120,56387,36314 IPV 71415141614161417c eghiklr v wkgIPV 46,5 IPV 719601200 IPV 7 Standard design12516020016250 IPV 7 Standard135114,3121125264 228,6 22 152,4 h8 M12x28264khli 50 h714 h9 53,5 20 6 63 c/2 13,7gw e c/2 c75 104v rca. 130**511011AB*) VDMA 24560 DIN ISO 3019/2, 4-bolt flangeInvolue splinesANSI B92. 1a15 T 12/24 DP 30 Weights and dimensionsPermissible drive torques in NmDrive shaft ASecondary shaft BSAE flange for ordering: see p. 19 Opening must be closed during operation. Tightening torque MA = 18 the pump is taken into service, the opening can be used as filling or deaeration, depending onthe installation of the pump. Screw plug M10x1, hexagon socket, width across flats 6.*) TypeSizeDirection of rotationRadial suction port Mounting flangeVariantsShaft endSAE-4-bolt flangeDimen-sions asaboveDimen-sions asabove154000503503002502001501000503503 0025020015010005035030025020015010005035 0300250200150100100959085807570200080757 065603503002502001501208040160 Delivery Q in l/minEfficiency in %Input P in kWAirborne noise level in dB(A)Operating pressure p in barOperating pressure p in barOperating pressure p in barOperating pressure p in barIPV 7-125 IPV 7-160 IPV 7-200 IPV 7-250 Delivery QEfficiency gesand volInput power PAirborne noise levelIPV 7 Performance curvesMeasuring conditions:Speedn= 1500 min-1 Viscosity = 46 cStOperating temperaturet= 40 CMeasuring location 1 m axialNote:Voith sound-measuring room (low-reverberation room.