high strength abrasion resistant wear plate

1 Quality total service Total Steelwear platehigh strength abrasion resistantAUSTRALIAP erthPhone: (08) 9351 6800 Fax: (08) 9351 6868 Email: (08) 8984 4324 Fax: (08) 8947 4615 Email: (03) 9369 8855 Fax: (03) 9369 8866 Email: (02) 4648 8111 Fax: (02) 4647 8011 Email: (02) 8508 4800 Fax: (02) 9520 8628 Email: (07) 3723 9200 Fax: (07) 3271 1699 Email: equipment endures heavy pounding and abrasion during round-the-clock operations at Australia s largest gold mining venture. Total Steel offers the solutions to wear problems - increasing productivity and reducing Steel is dedicated to bringing the benefits of the latest in wear plate technology to Australasian industry. Mining, construction and farming industries in our part of the globe demand high grade materials that perform efficiently and reliably under our unique harsh conditions.

2 With our vast range of knowledge and experience, Total Steel is in a position to give expert advice on the right materials for your industry, and vital information on how best to utilise Steel of Australia is the principal stockist and distributor of JFE abrasive resistant and high strength plate in Australia. Pioneered in the mid 1950s these products are used in the manufacture and refurbishment of equipment in construction, civil engineering, mining and farm equipment. The JFE product range has exceptional features: free of mill scale hardness consistency superb weldability exceptional flatness thru-hardened, to avoid soft spotsMassive haul trucks crawl up a mine access road prior to dumping overburden.

3 EHSP s superior abrasion resistance is ideally suited for wear liner plates in these hard working vehicles. Mining companies and contractors benefit by using EHSP as wear protection components in grizzly Steel stocks a wide range of JFE wear plate products specifically formulated to perform in a variety of applications. Each product displays different characteristics which make it suitable for a particular purpose. Your Total Steel branch will advise you the best JFE wear plate for your JFE RangeThese products feature excellent flatness and are easily welded using low hydrogen 320 and 360 are wear plates with a minimum hardness of 321 and 361 Brinell (BHN) respectively. Both grades are thru hardened, free of mill scale and offer good ductility.

4 Everhard 360A is designed for applications where high impact may cause problems. EH-360A is supplied in thickness range 60 mm up to 100 mm. Everhard 360LE is an abrasion resistant wear plate manufactured using Micro-alloying Technology and Controlled Heat Treatment. Benefits include excellent weldability and formability plus low temperature toughness. Available from 6 to 32 mm 500LE, also manufactured using Micro-alloying Technology and Controlled Heat Treatment, is used for applications requiring very high abrasion resistance. Weldability, formability and low temperature toughness are also excellent. Available from 6 to 40 mm Total Steel of Australia have been working with several major companies in testing JFE s new abrasion resistant plate EHSP.

5 These tests proved to be extremely successful, demonstrating dramatically improved life of components manufactured from this new, super wear resistant 780S is produced in thicknesses up to 50 mm with alloying elements reduced to a minimum. This allows good weldability and high economy. This grade is particularly suited for use in mining, construction and industrial 780F is produced in thicknesses greater than 50mm, and with a combination of outstanding low temperature notch toughness and good weldability. It is particularly suitable for the manufacture of mining equipment and other applications where weight reduction is an advantage. Hiten 780F is well suited to cutting edges on large earthmoving buckets because of its high toughness and good weldability.

6 Total Steel stocks up to 150 mm 780F for use on bucket cutting edges. Hiten 780LE, manufactured using TMCP (Thermo-Mechanical Control Process) and Micro-alloying Technology, combines low temperature toughness with high weldability. Thicknesses up to 40 need a highly abrasion resistant product such as EHSP to lengthen intervals between bucket Steel s CNC controlled oxy cutting machine produces highly accurate components from EHSP, Hiten and mild steel maximise the benefits of superb JFE technology to our customers, Total Steel offers the following services: Our CNC controlled oxy and plasma cutting machines enable Total Steel to give customers the exact shapes they want when they want.

7 This elim-inates costly mistakes and the need for our customers to carry the cost of stocking offcuts. Same day breakdown service at Total Steel is always available. For shutdowns, Total Steel offers a variety of labour saving services: Stud welding on wear liner plates to Australian Standards. Drilled and countersunk holes for wear liner plates. Digitizing of templates from cardboard cutouts or samples, for CNC cutting to shape on our machines ready for to abrasion problems are often complex. The vast variation in climatic conditions and geological formations in Australia means that wear solutions are often different from case to superb technology used to engineer JFE products makes them highly effective in avoiding equipment fatigue and failure.

8 Mining equipment manufacturers appreciate these qualities as they benefit from good workability and cost Steel offers exact cut-to-size shapes from standard or custom templates, through to digitizing, plasma or oxy cutting, for prompt delivery to our Australasian-wide clients. EHSPTITANIUM TUFF wear plateEHSP field tests in America have proved successful, and in a few short years, EHSP has won end-user acceptance with many operators in the mining and quarry savings in labour and increased production through fewer changeouts of wear plates has enabled maintenance personnel to channel their labour to other areas. EHSP contains titanium carbides that have a hardness of 3200 vickers.

9 These particles are dispersed throughout the steel plate during manufacture. This gives EHSP a superior abrasion resistance when compared with plates with similar or higher Brinell (BHN) hardness. This plate can replace 320, 360, 400, 450 and 500 BHN in a large number of of EHSP Produced by world leaders in wear plate technology Exellent flatness Hardness is minimum 400 BHN. EHSP can be successfully stud welded with a localised preheat of 150 C. The titanium particles added to the steel have a hardness of 3200 vickers. Using thinner plates as liners for dump truck bodies EHSP, can offer significant weight reductions to achieve greater payloads. Outstanding wear life User friendly for welding and workingEHSP has been dramatically successful in extreme environments which call for higher abrasion resistance than 500 BHN.

10 Conventional wear plate design is based on the assumption that abrasion resistance rises as the hardness of the steel increases. This gives rise to problems in practical application since weldability and formability decreases with an increase in hardness beyond that of the 500 grades. JFE has solved this dilemma with detailed welding information refer to our web site: as skid plates and liner plates, EHSP can be welded on of field tests with EHSP in America and CanadaLoader bucket skid plates Gold 500 BHN Steel 60%Chute liners Granite 500 BHN Steel 50%Loader bucket heel plates Concrete 500 BHN Steel 50%Truck body liner plates Copper 500 BHN Steel 55%Crusher discharge hopper Copper 500 BHN Steel 52%Crusher chute Copper 500 BHN Steel 52%Truck body liner plate Gold 360 BHN Steel 300%Dragline bucket shrouds Rock quarry 400 BHN Steel 90%Ripper tooth Earthmoving Weld Overlay 12%Coal chute Power plant 500 BHN Steel 60%Vibratory feeder Gold 500 BHN Steel 40%Shovel bucket Coal 400 BHN Steel 230%Splitter gate Copper 400 BHN Steel 200%Crusher parts Gold 500 BHN Steel 50%Chute Rock