Transcription of High-Temperature High-Cycle Fatigue (HCF) Standard …
1 High-Temperature High-Cycle Fatigue (HCF) Standard Solution Designed and validated to speed implementation of High-Temperature materials testing Confidently test to ASTM E466-07, BSI For years, leading researchers have relied Representing decades of MTS materials 3518-3, DIN EN 6072:2011 and ISO on state-of-the-art components, advanced testing expertise and technology leadership, 1099:2006 systems integration expertise and custom the new High-Temperature High-Cycle engineering from MTS to pioneer the Fatigue (HCF) Standard Solution includes Quickly add High-Temperature testing frontiers of High-Temperature materials everything required to test to the ASTM.
2 Capacity with little risk testing. However, configuring and E466-07 Standard , immediately. The Streamline test setup and operations integrating complex High-Temperature solution's configuration is validated by MTS. with easy-to-use HCF subsystem setups can prove a time-consuming, research and development engineers to meet expensive and risky endeavor especially the requirements of ASTM E466-07, using Enhance testing efficiency with for developing labs. Standard cylindrical metallic specimens predefined MTS TestSuite templates (nominal lengths of 100 to 150 mm; reduced To help labs overcome these challenges, Establish a viable, adaptable section diameters of to 10 mm; depending MTS offers a new selection of Standard High-Temperature test platform on grip and furnace configuration) at testing solutions that are engineered to nominal test temperatures ranging from Leverage decades of MTS materials provide an economical, low-risk means 300 to 1000 C.
3 Testing expertise and technology for establishing High-Temperature (up to leadership 1000 C) materials testing capabilities quickly and confidently. Faster Deployment, Lower Risk The MTS High-Temperature HCF Standard Solution is specifically engineered to perform highly accurate and repeatable HCF testing at temperatures from 300 to 1000 C. It comprises the highest-quality components, seamlessly integrated and validated for testing to ASTM E466-07 requirements (with thermal performance to ASTM E606-04e1) so you can commence testing immediately with the highest measure of confidence in the results.
4 This Standard solution includes a compact, easy-to-use HCF subsystem, full-featured MTS TestSuite software with standards -compliant test templates, a high -performance MTS Landmark test system with a robust Model 370 servohydraulic load frame and versatile FlexTest controls, and a clean, quiet SilentFlo hydraulic power unit. The HCF thermal subsystem features a tightly integrated assembly of high -quality MTS. components, including a Model three-zone furnace and Model 646 hydraulic grips with High-Temperature furnace extensions. This subsystem can be purchased independent of a load frame system.
5 Installation can be performed by MTS Technicians or can be self-installed, using our new video manuals. A Model 370 Load Frame C Model 661 Force Transducer of results. The ADV HCF module packages the test and report templates high -performance MTS 370 load This high -output, fully Fatigue -rated and calculations required to perform frames feature extremely stiff and load cell features noise-reducing wiring, HCF testing up to 60 Hz in load control. lightweight crossheads with high temperature compensation, low hysteresis New predefined test templates provide natural frequencies, and precision- and long-term stability.
6 Automated control of temperature machined columns for consistently ramping (minimal overshoot) and tight alignment. Fatigue -rated MTS D MTS TestSuite MP Elite Software improved gradient accuracy. actuators and smooth-ramping hydraulic service manifolds deliver MTS TestSuite MP Elite Software makes superior reliability and precise control. it easy for researchers to create and run E FlexTest Controller tests, as well as report and conduct analysis Scalable and easy-to-use FlexTest B MTS Alignment Solution controllers provide the high -speed closed-loop control, data acquisition, This compact, easy-to-use kit includes a function generation and transducer precision fixture, strain-gaged specimens, conditioning needed to perform a full and the software, data acquisition and spectrum of materials testing with conditioning required to achieve efficiency and confidence.
7 Proper load frame alignment and ensure compliance with numerous industry standards . F SilentFlo Hydraulic Power Unit B Trouble-free SilentFlo hydraulic power units (HPUs) are quiet enough C. to be located directly in the lab. They are designed to handle continuous-duty servohydraulic applications, so they F perform reliably, year after year. D. E. A. High-Temperature HCF Thermal Subsystem 1 Model Furnace 3 Model 646 Hydraulic Grips with Three independently controlled Furnace Extensions THERMAL PERFORMANCE. temperature zones Hot grip with maximum temperature Nominal test temperature between Capable of achieving temperatures rating of 1000 C (1800 F), minimum 300 C and 1000 C (cylindrical specimen).
8 Up to 1400 C (2550 F)(non-testing of 20 C (70 F) temperatures below 300 C are achievable environment) Dynamic operating rating of 66 kN up with lower performance Capable of achieving 1000 C (1800 F) to 700 C, 9 kN up to 1000 C. in validated testing conditions with Buttonhead and threaded specimen Gradient of 1% nominal test temperature Standard solution adapters across reduced section Durable, low-maintenance furnace Improved cooling circuit enhances Gage length temperature changes no more insulation with pre-cut design reduces equipment safety than 1% nominal temperature during heat loss Compact, economical grip supply multiple-day period Clamshell design streamlines test (mounted to load frame).
9 Setup, furnace alignment, and 1000 C test temperature achieved in 30. specimen changeover 4 Thermal Gradient Verification Kit minutes with automated ramps to minimize Stainless steel shell Type K thermocouple kit overshoot Thermocoupled specimen 2 Model 409 Temperature Controller Thermal Data Acquisition (links with PC. Features individual controls and to analyze specimen thermal gradient). displays for three heating zones 1. 4. 3. 2. A Choice of Installation Support Levels for the High-Temperature HCF Thermal Subsystem Meaningful High-Temperature testing requires confidence in the integrity of the test setup.
10 To help labs pursue testing programs with a high degree of certainty, MTS offers three levels of installation support with the High-Temperature HCF thermal subsystem. Level 1 Installation Support Level 2 Installation Support Level 3 Installation Support MTS will install and integrate our Standard Features the added benefit of MTS Features the added benefit of MTS. Solution in your lab, and conduct a technicians validating the thermal technicians validating the thermal functional check of the integrated thermal performance of this Standard solution performance of your customized solution subsystem to confirm its operation.