HSE Review 2017r2-final - pcs.com.sg

1 Petrochemical Corporation of Singapore (Private) LimitedReview of HSE Performance for 20171 Annual PCS-Contractors HSE meeting 2018 Annual PCS-Contractors HSE meeting 2018 Review of HSE PerformanceVision ZeroSafety & Environmental Performance in 2017 Behavioural Based Safety (BBS)Safety Performance Awards in 2017 WSHC bizSAFE ProgrammeContractors HSE AuditHSE Achievement in 2017 Incident-free Workplace Culture12345672 Annual PCS-Contractors HSE meeting 2018( ) 2016 (a) Employees and Contractors Worked-Hours in 2017(a) Employees and Contractors Worked-Hours in 2017775, 4922, 063, 4902, 838, 982 Worked-hours1. Safety & Environmental Performance3 Annual PCS-Contractors HSE meeting 2018 INCIDENTPCSCNTRST otalTarget1. LOST TIME INCIDENT (LTI)00002. RESTRICTED WORKDAY (RWC)000-3. MEDICAL TREATMENT CASE (MTC)011-TOTAL011-4. FIRST AID CASE000-5. PLANT EQUIPMENT/FACILITIESINCIDENT (PEF)25025-6. NEAR MISS REPORTING (NMR)181166347-7.

2 LOST TIME INJURY FREQUENCY (LTI)00008. TOTAL RECORDABLE CASEFREQUENCY (TRCF) Cumulative Hours Worked Without LTI as at 31 Dec 2017 (Million) Safety & Environmental Performance4 Annual PCS-Contractors HSE meeting 2018(b) Lost Time Incident Frequency [LTIF](b) Lost Time Incident Frequency [LTIF] PER MILLION MANHOURSLOST TIME INCIDENT FREQUENCY (LTIF)OWN EMPLOYEES & ALL CONTRACTOR STAFF 2005 TO 2017 OWN EMPLOYEESCONTRACTOR STAFFCOMBINED1. Safety & Environmental Performance5 Annual PCS-Contractors HSE meeting 2018(c) Total Recordable Case Frequency [TRCF] PER MILLION WORKED-HOURSTOTAL RECORDABLE CASE FREQUENCY(TRCF)OWN EMPLOYEES & ALL CONTRACTOR STAFF - 2005 TO 2017 OWN EMPLOYEESCONTRACTOR STAFFCOMBINED1. Safety & Environmental Performance6 Annual PCS-Contractors HSE meeting 2018 Medical Treatment Case : Worker struck by falling scaffold plank during dismantling scaffold at 2ST-2TK-1270 on 13 Jun 20171. Safety & Environmental Performance7 Annual PCS-Contractors HSE meeting 2018 Medical Treatment Case : Worker struck by falling scaffold plank during dismantling scaffold at 2ST-2TK-1270 on 13 Jun 20171.

3 Safety & Environmental PerformanceSource: Website8 Annual PCS-Contractors HSE meeting 2018 Lessons Learnt(i) Enhancement to Safe Work ProcedureSWP shall state clearly, handling of scaffold material less than or equal to metres shall be passed down, within the scaffold platform, and not outside the platform. Scaffolders at all levels are to move away from line-of-fire immediately after passing material27 Jun 2017, PCS Maintenance/PCC, 3Q RC MeetingMedical Treatment Case : Worker struck by falling scaffold plank during dismantling scaffold at 2ST-2TK-1270 on 13 Jun 20171. Safety & Environmental Performance9 Annual PCS-Contractors HSE meeting 2018(ii) CommunicationEmphasise and ensure that twist-and-turn signal, with eye contact, of material being passed to affirm that the other person has a grip of the material, is strictly followed27 Jun 2017, PCS Maintenance/PCC, 3Q RC MeetingLesson Learnt [Cont d]Medical Treatment Case : Worker struck by falling scaffold plank during dismantling scaffold at 2ST-2TK-1270 on 13 Jun 20171.

4 Safety & Environmental Performance10 Annual PCS-Contractors HSE meeting 2018(iii) Material HandlingMaterials are to be segregated and passed according to their type or length. Dissimilar material shall not be passed immediately after, or in between, other material.(iv) Sufficient supervisionSupervisor to ensure SWP is strictly adhered to at all times. Supervisor to call time out when switching to dissimilar material. (v) Risk Assessment / In-situ Risk Assessment (iRA)Risk Assessment was revised following the lessons learnt and safe work enhancements. Always practise PCS In-situ Risk Assessment. Lesson Learnt [Cont d]Medical Treatment Case : Worker struck by falling scaffold plank during dismantling scaffold at 2ST-2TK-1270 on 13 Jun 20171. Safety & Environmental Performance11 Annual PCS-Contractors HSE meeting 2018On 01 November 2017, around , a worker was performing housekeepingduties at the ground levelof a 6-storey building under construction, when he was struck on the head by a falling piece of timber.

5 He was conveyed to the hospital but subsequently succumbed to his Study : Worker struck by falling objectWSH Alert Accident Notification dated 10 November 2017, Ref: 1617185 Recommendations(i) Safe working at heights Overlays or screening nets could be erected to guard against objects that are accidentally thrown off the building Catch platforms could also be set up temporarily below the work area to catch any fallen materials or tools1. Safety & Environmental Performance12 Figure : Overview of the accident sceneAnnual PCS-Contractors HSE meeting 2018(ii) Coordinate work activities Work on lower grounds should NOT be carried out concurrently, or at least until risks of falling objects from height have been mitigated(iii) Install no-entry areas Set up barricades and put up warning signs or even sentries (watch guards) in areas where there is risk of being struck by falling items(iv) Wear proper personal protective equipment Safety helmets must be worn to protect the workers heads from small falling objects Helmets used should conform to Singapore Standard SS98: 2013 Specification for industrial safety helmetsCase Study : Worker struck by falling objectWSH Alert Accident Notification dated 10 November 2017, Ref: 16171851.

6 Safety & Environmental Performance13 Annual PCS-Contractors HSE meeting 2018(v) Risk Assessment Conduct a thorough Risk Assessment (RA) for all work activities to manage any foreseeable riskthat may result while performing hazardous work at heights. The RA should look into the following areas, but not be limited to:Always be preparedAnticipate RisksResolve Issues Dislodging of equipment or materials from heights Struck by falling materials or tools Incompatible work activities Emergency response and recoveryCase Study : Worker struck by falling objectWSH Alert Accident Notification dated 10 November 2017, Ref: 16171851. Safety & Environmental Performance14 Annual PCS-Contractors HSE meeting 2018(d) Plant Equipment / Facilities Incidents [PEF]21327362886978535338391625147401511 1008022368066887083546438392425010203040 5060708090100200520062007200820092010201 1201220132014201520162017 NUMBER OF REPORTSPLANT EQUIPMENT & FACILITIES INCIDENTSOWN EMPLOYEES & ALL CONTRACTOR STAFF - 2005 TO 2017 OWN EMPLOYEESCONTRACT STAFFCOMBINED1.

7 Safety & Environmental Performance15 Annual PCS-Contractors HSE meeting 2018(e) Near Miss Report [NMR]1. Safety & Environmental Performance16 Annual PCS-Contractors HSE meeting 2018 Slip / Fall (from height, fall into), (objectTrip, (e) Near Miss Report [NMR]1. Safety & Environmental Performance17from height), PCS-Contractors HSE meeting 2018 Breakdown of PSKPIs Incidents from 2008 to 2017051015202520082009201020112012201320 14201520162017 Nature of PSKPIs IncidentsNumber of PSKPI s ReportLeaksFirePlantFluctuationProcessco ntrol Others(f) Process Safety Performance1. Safety & Environmental Performance18 Annual PCS-Contractors HSE meeting 2018 No major environmental incident in PCS Meeting National Environment Agency limits on air emissions and trade effluent discharge(g) Environmental Performance1. Safety & Environmental PerformanceSource: Website19 Annual PCS-Contractors HSE meeting 2018 Observe peer and feedback (no name, no blame) Suggest and correct unsafe behaviour Identify safer solutions2.

8 Behavioural Based Safety (BBS)20 Annual PCS-Contractors HSE meeting 2018 Target2. Behavioural Based Safety (BBS)21 Annual PCS-Contractors HSE meeting 2018 Nature of Behaviour Based ObservationsCritical Behaviour Inventory2. Behavioural Based Safety (BBS)22 Others : Body Position, Body Use & Ergonomics, Tools & Equipment, Procedure, EnvironmentAnnual PCS-Contractors HSE meeting 2018 Activities(a) Monthly Exemplary Safe Staff/Worker Role Model Started since June 2015 Each month, a PCS staff and a contractor worker are selected by the BBS Steering Committee for demonstrating safe and good work behaviour and practices These role models will each receive a token appreciation of S$50 and acknowledged accordingly on our notice boards and LCD media displays2. Behavioural Based Safety (BBS)23 Annual PCS-Contractors HSE meeting 2018 Exemplary Safe Staff / Worker Role Models for 20172. Behavioural Based Safety (BBS)24 Annual PCS-Contractors HSE meeting 2018(b) BBS Safety Awareness Campaign2.

9 Behavioural Based Safety (BBS)25 Annual PCS-Contractors HSE meeting 2018(b) BBS Safety Awareness Campaign - Puzzles2. Behavioural Based Safety (BBS)26 Annual PCS-Contractors HSE meeting 2018(b) BBS Safety Awareness Campaign - Puzzles2. Behavioural Based Safety (BBS)27 Annual PCS-Contractors HSE meeting 20182. Contractors Safety Set Target (CSST)(a) Combined PCS Employees / Contractors Set Target (CPST) Set Target (CSST) Award is given when PCS employees and contractors meet the Total Recordable Case Frequencyset and maintain a lost time incident free period for the quarter PCS Employees and Contractors Achieved the Quarterly Set Target for all 4 Quarters in 2017 Contractor workers received vouchers totalling S$17,500for the achievement in each quarter3. Safety Performance Awards28 Annual PCS-Contractors HSE meeting 2018(b) Contractors Safety Set Target (CSST) Award is given to the Direct Contractor Company which achieved a One Year Lost Time Incident Freerecord while working in PCS Bonus Award given for achieving consecutive 3rd, 5th, 7th, 9th, 12thand every 3-yearly thereafter Commemorative plaques and monetary rewards given for the achievement3.

10 Safety Performance Awards29 Annual PCS-Contractors HSE meeting 2018 List of Contractor Companies awarded CSST in 2017S/NCompanyS/NCompany1 Petrochemical Complex Contractors Association15 Meisei International Private Limited2A+ Engineering Pte. Engineering Design and Services3 AETOS Security Management Pte. Aircon & Engineering Pte. Engrg Services & Modelling18 Sankyu (Singapore) Pte Ltd5 Asahi Kokusai Techneion Singapore Pte. Services Pte Ltd6 ComfortDelGro Bus Pte. Denki (Singapore) Co. Pte. Asia Pacific Pte Ltd21 Singapore Takada Industries Private Limited8 Hai Leck Engineering Private Limited22 TechGems Engineering & Construction Pte. Construction Pte Ltd23 The Wok People Pte. Facilities Services Pte. Hydro Jetting Pte. Services Pte Ltd25 Veolia ES Singapore Industrial Pte. Kogyo Co., Engineering Pte Ltd13 KYC Scaffolding Pte. Engineering Asia Pte. Kim Chay Marine Service3. Safety Performance Awards30 Annual PCS-Contractors HSE meeting 2018 Category 1 monthly workhour exceeding 6,000 hoursCategory 2 monthly workhour exceeding 1,000 hours but less than 6,000 hours Category 3 monthly workhour less than 1,000 hours Category 1 monthly workhour exceeding 6,000 hoursCategory 2 monthly workhour exceeding 1,000 hours but less than 6,000 hours Category 3 monthly workhour less than 1,000 hoursSingapore Takada Industries Private LimitedHai Leck Engineering (Private) LimitedYokogawa Engineering Asia Pte LtdType of PlaqueGoldGoldGoldCategory *123 Years worked w/o LTI181515 Cheque amount$1,000$500$200 Contractor Companies awarded CSST Bonus Award in 20173.