HYDRAULIC Quality Heavy Duty Parts PRODUCTS - …

1 Quality HEAVYDUTYHYDRAULIC& VACUUMPRODUCTSHV2005$ , INC. 2475 SOUTH STRATFORD ROAD WINSTON-SALEM, NC 27103800-735-1154 336-760-0740 FAX: 336-768-3756 Delivered with Reliability and PerformanceHYDRAULICBENDIX DELCO DAYTON LUCAS MIDLAND & MOREVACUUMHYDROVACS MASTER CYLINDERS VACUUM UNITS HY-POWER UNITSBOOSTERS CALIPERS LUCAS ACCESSORIES AND MUCH MORE! Quality Heavy duty Parts BEPCO & VACUUM PRODUCTSWARRANTY AND USERS GUIDE - Page 1 Warranty And Users GuideHYDRAULIC AND VACUUM WARRANTY POLICYUSER GUIDE - CONTENT LIST- DISCLAIMERWARRANTY AND USERS GUIDE - Page 2 HYDRAULIC AND VACUUM WARRANTY POLICYWARRANTY DISCLAIMERThe foregoing Warranty and the obligations and liability of the manufacturer s are exclu-sive and are given in lieu of: (1) all other warranties, guarantees, or liabilities, eitherexpress or implied, including, without limitation, the implied warranties of merchantabil-ity and fitness for a particular purpose.

2 And (2) any obligation, liability, right, claim, orremedy in contract or tort, whether or not arising from the manufacturer s negligence orstrict liability. Any legal right to assert any claim in tort, including, without limitation,claims of negligence or strict liability or failure to warn, are expressly waived by pur-chaser in consideration for the foregoing express warranty and a purchase price whichhas been reduced in exchange for these limitations of liability. Any remedies of thepurchasers shall be limited to those provided herein to the exclusion of any and all otherremedies, including, without limitation, loss of use, revenue, or incidental or consequen-tial manufacturer and purchaser agree to extend the terms and limitation of waiver/disclaimer and all other provisions set forth above to each party s respective parentcompanies, subsidiaries, affiliates, assigns, successors in interest, subcontractors, andcomponent part manufacturers and suppliers at every tier.

3 As third-party beneficiaries ofthe terms parties intend that this disclaimer/waiver of liability set forth above be construedbroadly to achieve the intended objectives of imposing liability manufacturer warrants to the original purchaser that it s PRODUCTS will be defect free in work-manship and materials under normal use and service. This warranty shall be extended for one year or100,000 miles whichever comes first, from the initial installation date. The manufacturer s productsclaimed to be defective should be brought to the attention of the routeman or shipped to the factorywithin 30 days after the defect is manufacturer s PRODUCTS returned to the factory should be labeled with a warranty tag (Form8302) and identified as to reported operational manufacturer will, at the original purchaser s option, repair or replace the product or allow fullcredit at the current purchase price for any product determined to be defective by the manufacturer squality inspection team if the unit is within the mileage and time allowances and properly installedand maintained.

4 Transportation charges on replacement Parts will be at the manufacture s warranty does not cover any product failure due to improper installation or maintenance, ordue to misuse, neglect or accidental damage. No employee or representative is authorized to changethis warranty in any way or grant any other BEPCO , INC. HYDRAULIC AND VACUUM PRODUCTS2475 South Stratford Road Winston-Salem, NC 271031-800-735-1154 336-760-0740 Fax: 336-768-3756 Catalog No. HV2005 WARRANTY AND USERS GUIDE - Page 3 How to use HV05 CD Rom Catalog ..Click on Bookmarks (to the left.)A list of all Catalog Sections and Contents Page will Section contains its own Table of Contents and all are located on Page 1 of that the pointing hand, scroll down the contents of the page until you find the information you need.

5 Stop there and click to jump to that on pages to view individual, scroll down S WARRANTY - INSIDE FRONT COVERUSERS GUIDE CONTENT LISTING DISCLAIMER Page 1 SECTION I - TROUBLE SHOOTING & GUIDELINES (Contents) - Page 1 Section I - Trouble Shooting & Guidelines Pages 2-17 SECTION II - APPLICATION SECTION (Contents) - Page 1 Section II - Applications Pages 2-50 SECTION III - BENDIX BRAKE BOOSTERS (Contents) - Page 1 Section III - Bendix Brake Boosters Pages 2-14 SECTION IV - MIDLAND UNITS (Contents) - Page 1 Section IV - Midland Units Pages 1-17 SECTION V - HYDRAULIC & HY-POWER UNITS (Contents) - Page 1 Section V - HYDRAULIC & Hy-Power Units Pages 2-17 SECTION VI - VACUUM PUMPS (Contents) - Page 1 Sections VI - Vacuum Pumps Pages 2-5 SECTION VII - CALIPERS (Contents) - Page 1 Section VII - Calipers Pages 2-17 SECTION VIII - LUCAS BRAKE COMPONENTS (Contents) - Page 1 Section VIII - Lucas Brake Components Pages 2-6 SECTION IX - CROSS REFERENCE (Contents) - Page 1 Section IX - Cross Reference Pages 2-12 All of the pictures, schematics, specifications, descriptions, text and other data in this catalog have been carefully checked andresearched with original manufacturer s catalogs at the time of publication.

6 We assume no responsibility should any informationbe deemed as incorrect, and reserve the right to make changes at any time without s names, symbols, numbers and descriptions are used for reference purposes only. It is not implied that any partslisted is the product of these : Any reference herein to Bendix , Bosch , Clark , Diamond T , Dayton Walther , Delco , Divco , Dodge , Euclid ,Ford , Freightliner , GMC/Chevrolet , Hyster , ICH/Navistar , International Harvester , Kelsey Hayes , Lucas, Mack , Mid-land , Plymouth , Rockwell , Saginaw , Varga , and White are purely for identification purposes of the above companies are registered trademarks or trade names of their respective companies. We do not intend to representany Parts shown as PRODUCTS manufactured by the above GUIDE - CONTENT LIST- DISCLAIMERS ection I - Trouble Shooting & Guidelines Page 1 SECTION 1 - CONTENTSTROUBLE SHOOTING & GUIDELINESSECTION I - 2 GENERAL 3 SHIPPING 4 TROUBLE SHOOTING 5 HARD BRAKE 5 PEDAL 5 BRAKE WILL NOT 5 LOW BRAKE 5 SPECIAL NOTES.

7 Common Causes of Booster 5 TROUBLE SHOOTING POWER 6 TROUBLE SHOOTING THE HYDRO-BOOST - part 7 TROUBLE SHOOTING THE HYDRO-BOOST - part 8 part I - BLEEDING PROCEDURES FOR HYDRAULIC BRAKE BOOSTER 9 part II - ALL VACUUM UNITS - BLEEDING 10 INSTALLATION 11 HYDRAULIC POWER UNIT 12 TYPICAL FRAME MOUNTED BOOSTER 12 TYPICAL FIREWALL MOUNTED BOOSTER 12 TYPICAL HYDRO-MAX BOOSTER INSTALLATION 12 FRAME MOUNTED BOOSTER 13 Piston 13 How to Install Push Rod on Firewall Mounted Boosters .. 13 Diaphragm 13 DELCO MORAINE HY-POWER BRAKE 14 LUCAS SYSTEMS 14 FORD MEDIUM 14 TYPICAL HYDRAULIC BRAKE SCHEMATIC (F-CAB L, & LN SERIES SHOWN).. 14 DELCO MORAINE DUAL BRAKE 14 MIDLAND PRESSURE 15 TYPICAL VEHICLE 15 LUCAS SYSTEMS 15 FORD MEDIUM 15 TYPICAL HYDRAULIC BRAKE SCHEMATIC ( LT, & LNT SERIES SHOWN).

8 15 TYPICAL FORD HYDRAULIC BOOSTER BRAKE 16 TYPICAL NAVISTAR OR GM HYDRAULIC BOOSTER BRAKE 17 Section I - Trouble Shooting & Guidelines Page 2 SECTION ITROUBLE SHOOTING& GUIDELINES TROUBLE SHOOTING GUIDE TROUBLE SHOOTING POWER BRAKES TROUBLE SHOOTING THE HYDRO-BOOST HYDRAULIC POWER UNIT SCHEMATICS FRAME MOUNTED BOOSTER TERMINOLOGY HOW TO INSTALL PUSH ROD ON FIREWALLMOUNTED BOOSTERS BLEEDING PROCEDURES FOR ALL VACUUMUNITS INSTALLATION GUIDELINES SYSTEM SCHEMATICSSECTION I - TROUBLE SHOOTING & GUIDELINESS ection I - Trouble Shooting & Guidelines Page 3 ABBREVIATIONSGENERAL INFORMATIONA/HAir over Axlefr. & Vehicle FlareIHC. International Check Valvereq & I - Trouble Shooting & Guidelines Page 4 SHIPPING WEIGHTSA pproximate weights for calculating freight charges.

9 (These weights may vary several pounds due to packaging.)ADDITIONAL SHIPPING WEIGHTS ARE LOCATED ON SOME product INFORMATION FOR: VACUUM AND HYDRAULIC POWER BRAKE BOOSTERS MASTER CYLINDERSGENERAL INFORMATIONS ection I - Trouble Shooting & Guidelines Page 5 HARD BRAKE PEDAL Check for engine vacuum, make sure manifold is open and clear of carbon build up. Use a vacuum gauge to check the vacuum at the booster, do not guess. Check vacuum hoses for soft spots, deterioration or collapse (replace hose if in doubt.) Check brake pedal for binding. Check the condition of the foundation brakes, drums, linings, and brake shoes for binding. Check for air in HYDRAULIC System. Check for any line KICKBACK Check for dirt or foreign matter in HYDRAULIC System.

10 Before replacing the booster, remove the master cylinder to clean any dirt out. Also; Clean out the rest of the HYDRAULIC WILL NOT RELEASE Be sure a brake booster with residual check valve is not used with master cylinder with check valve. On remote mountd boosters, disconnect the line between the master cylinder and the brake booster. If the brakes release, the trouble is in the master cylinder (possibly the brake pedal is binding.) If brakes do not release, disconnect the line from the booster to the wheel cylinders. If the brakes release, the problem will be in the booster. If brakes still do not release, the problem is in foundation brakes. If brakes will not release on firewall mounted brake booster, disconnect the HYDRAULIC line to the wheels.