IDEAL 7228-95 Operating Instructions IDEAL 7228 …

1 - 1 - IDEAL 7228 -95 IDEAL 7228 -95 LTOperating Instructions - 2 - IDEAL 7228 -95- 3 -Table of Safety Instructions .. Preparing for Installation .. Power supply .. 7 Checklist .. Operating elements .. Start-up .. 8 Display in cm or inch .. 8 Manual Foot pedal .. 8 Cutting to a specific size .. 8 Calculating .. 9 Cut according to markings .. 9 Optical cutting line indicator .. 9 Mechanical cutting line indicator .. 9 Eject function .. 9 Multiple cuts function start .. 9 Exiting program-mode .. 9 Cutting stop or interruption .. Cutting activation .. False clamp plate .. Programming .. 12 Program entry .. 12 Eject function .. 12 Select Program .. 13 Insert a step .. 13 Delete a step .. 13 Delete a program .. 13 Example of a program .. 13 How the example works .. 13 Working with programs .. 14 Exiting program-mode.. Cutting stick .. 15 Setting the cutting depth .. 15 Turning or replacing the cutting stick .. 16 Cutting test .. Blade replacement .. 17 Removing the blade.

2 17 Blade mounting .. Weekly Maintenance .. Monthy 19 Type of grease .. data .. 227. 22EG-declaration of conformity .. 23without side tableswith side tables- 4 - IDEAL 7228 -951. GeneralThis instruction manual will help you to learn thesafe and comfortable operation of this read these Operating Instructions beforeputting the machine into operation and observe thesafety Safety Instructions Danger!Non-compliance with the Instructions mayendanger persons. Warning!Non-compliance with the Instructions maycause damage to the Operating Instructions must always beavailable for the components which may endanger the operatorare covered by a guard. The casing is connected(screwed) to the by one person at a time cutting action, which is dangerous to theoperator, is protected by a two-handed controlsystem (22) and safety beam guard (1). ApplicationThe machine is designed for cutting stacks of paperto a specified size. Setting the measurement is donevia buttons or hand wheel (17).

3 Cutting cycle isactivated by a two-handed control !Only instructed persons are allowed to operatethe operation by !Do not cut any hard material or material liable tochip. Danger!Paper cutting machines are meant exclusivelyfor the cutting of paper or similar clips or hard material will damage thecutting 5 -2. Installation- Transport the machine on the pallet to itsdestination using a 6 strong people are required to lift the machinefrom the The machine should be installed on a sturdy, dryand level !- The machine must not be located Do not use in the vicinity of inflammableliquids or Do not use in humid Protect mains cable against heat, oil andsharp Preparing for InstallationThe machine is delivered ready for operation. As anoption, side tables, left and right, are should be mounted so that the surfaces arelevel with the main !The machine must not be put into operationwithout the safety light 6 - IDEAL Power supplyThe name plate (23) is located at the rear of Data stated on the name plate- Voltage V ,- Frequency Hz ,- Power consumption A must correspond to the values of the power Connect the machine to the Earth wire must be machines are factory-set as follows:- Voltage 400V (220V) 3 phase- Frequency 50Hz (60Hz).

4 Machine does not function- Switch (5) Key-switch (4) Check on-site Press the green overload switch (36).- Press the black overload switch (37). If the machine still does not function then therotation must be machine is wired according to the IECstandards. We recommend that alterations to therotary direction be made in the socket. It is alsopossible to make alterations in the plug byexchanging L1 and L2 .Danger!Incorrect exchanging of the connections willendanger the operator. This work must becarried out by an 7 -04-0103-013. OperationDanger!The machine may only be operated by trainedpersons who have also read and understoodthe Operating and safety !Check safety devices are complete andfunction prior to starting the machine and afterreplacing the Machine panels:All panels must be mounted- Cutting activation:The cutting mechanism starts when the two-handed control system (1) is pressed exactly atthe same Safety light beamDo not reach into the cutting area (38) when is recommended to keep a written copy of theexamination sequence (1) with automatic clamping: + Airtable (9)The airtable allows paper to be easily clamping pressure (7)The clamp pressure can be selected using therocker switch (7).

5 The clamping pressure is 650 daN 8 - IDEAL Operating elements (1) Safety two-handed control system (2) Backgauge control (3) Backgauge (4) Key switch (5) Main switch (6) Knocking-up block (7) Clamp pressure adjustment (8) Foot pedal (9) Airtable switch(10) Program number(11) Program step(12) LED M Display Memory(13) LED E Display Eject(14) LED S Display Error indication(15) Display Cutting size(16) Backgauge, backwards fast(17) Electronical handwheel for fine adjustment(18) Backgauge, forwards fast(20) Switch-over cm - inch.(21) Start-up- Turn the main switch (5) to position I .- Insert the key (4) for the control panel and turn tothe Press key. Backgauge (3) willautomatically search for the reference point. Themeasurement appears on the in cm or inchPress Display changes from cm and cm = 4-digit display- inch = 5-digit displayManual Foot pedalPre-clamping can be performed using the foot pedal(8) ( folded stacks).Cutting to a specific size- Enter the cut size on the display the red S (14) light will be Press key size is approached, LED S Insert the paper and push it with the knocking-upblock to the backgauge (6).

6 - Release the 9 -67-0206-01 4 8 : 4 Backgauge advances tothe calculated according to markings- Position the backgauge (16) to the Insert the paper and push it with the knocking-upblock to the Turn rotary control (17) to the front until themarking on the paper to be cut is under the lightbeam. The more the rotary control is turned thefaster the backgauge will move. For quick motionuse key (18).- Release the cutting line indicatorAn optical cutting line indicator is used for exactcutting. The light beam indicates where the cut willbe cutting line indicatorThe clamp (24) can be used as cutting lineindicator for exact cutting. Pre-clamping can beperformed using the foot pedal (8).Eject functionIf key E is pressed, tbe backgauge will advanceejecting the material to be cut, then automaticallyreturn to the position shown in the 10 - IDEAL 7228 -9504-0167-03 Multiple cuts function start- Enter the cut size on the Press Push the paper to the Release the Press M key the red M (12) light will be Enter the constant cut Press key.

7 The backgauge will advance by the constant program-mode- Press M key LED M (12) switch OFF, Theactual size is Cutting activationDanger!Do not reach into the cutting area when theblade is in cut can only be activated when the specified sizeis approached. The LED S on the display must bedeleted and the safety area (38) Press both buttons of the safety two-handedcontrol system (1) simultaneously and keep thempressed until the paper is completely stop or interruption:- Release one or both buttons of the two-handcontrol (1).- 11 False clamp plateA cover plate (39) can be fitted to prevent pressuremarks on sensitive dismount:- Remove the clamp plate (39) by pulling it down- Store the clamp plate in the provided holder (25) The remaining cut is 2 mount:- The clamp plate (39) is inserted to the top into theclamp (24) The remaining cut is 9 cm- 12 - IDEAL ProgrammingThe control system enables 20 programs with up to16 steps to be programmed. One step representsone measurement or max.

8 9 chain Program up Program downCClearDDeleteIInsertEEjectClear ProgramEach program step corresponds to one indicated program step can be overwritten atany time. These programs remain stored when themachine is off. Should you change to anotherdimension unit all programmed measures areconverted into the new unit (cm and inch).Program entry:- Press P the red S light will be Enter desired program number 0 0. The number will be shown in the display (10).- Press the button twice previous program Enter the Confirm with =.- choose the next Enter the next positionConfirm with =-P Exiting functionThis function can only be programmed to Press E = .- 13 -67 Select Program- Press P the red S light will be Enter desired program number 0 Press S- Enter step number 0 Or enter the next program step withkey or .Insert a step- Choose a step number with key or - Press key Enter Press key =.Delete a step- Choose a step number with key or - Press key D twiceDelete a program- Enter desired program number 0 Press key twiceExample of a program- P 0 8program 08- 1 9 =step 1 on 19,0cm- 1 7 =step 2 on 17,0cm- E =eject- P Exiting the example works- P 0 8start program 08- proceed to position- Insert paper- Release cut 1- Release cut 2- P Exiting 14 - IDEAL 7228 -9567 Working with programs- Press Enter desired program number 0 Press proceeds to Insert the paper and push it with the knocking-upblock (6) to the Release the cut.

9 After every cut the backgaugeadvances to the next cutting mechanism is described under No. key and to proceed to the the backgauge proceeds to the backgauge red S light is on specified size red S is off specified size achieved. key is pressed - Backgauge stops and theactual size is P .- 15 -05-0107 DIN 894244. MaintenanceDanger!- Maintenance work may only be performed by trained Before replacing the blade or cutting stick switch off the main Disconnect from the mains before starting any service work or before removing the checkAccording to 40 VBG 7i a safety checkaccording to the safety stipulations has to be madeevery 5 years by a service team authorised throughour service department. The carrying-out of such acheck has to be attested on the test corresponding test label has to be affixed on theback of the machine. In Germany such a safetycheck is regulated and we recommend it for allother countries, Cutting stickIf the last sheet of paper is not completely cut, thecutting depth must be the cutting depth- Lower the blade depth adjustment (27) 1/12 usinga Remove Perform cutting test as described the cutting stick (26) is very worn it must beturned.

10 Warning!Do not cut into the cutting stick too deep asthis shortens the life time of the 16 - IDEAL 7228 -9505-0208-0125 Turning or replacing the cutting stick- Turn the blade depth adjustment (27) to the topuntil it stops (spanner in tool set).- Remove ! Risk of injury!- Remove the cutting stick (26) with a Turn the cutting stick (the non-used side must benear to the blade) and plug it into the holding cutting stick can be used eight Place the paper onto the whole width of the Lower the blade by pressing both cut keys. Keepone button pressed and turn off the main Lower the blade depth adjustment (27) until thepaper is cut along the entire Remove Turn main switch to position I .Cutting test- If the last sheet of paper is not completey cut,lower the blade adjustment (27) 1/12 using Remove Repeat this procedure until the paper is cut alongthe entire 17 Blade replacementA reduction in the cutting quality indicates that theblade must be sharpened or a blade change !