igus E2 Medium - MotionUSA - Your Source for High Speed ...

1 E2 Micro5 mmSystem E2 micro considered one of theworld s smallest cable carriers can fit intoalmost any application, including those with tightspace restrictions and small bending E2 micro is cost-effective and availablein many styles and sizes with various industries and applications Models ( micro Energy Chains ) Automatic doors Vehicles Measuring machines Electric equipment Pick and place robots General machineryUL94 - V2 class for series 03 andUL94 - HB class for all other micro SeriesIPA Qualification Certificate: Cleanroom test upon request iF-Design Award - for E2 micro - series 05 Special equipment: Electrically conductive ESD/ATEX version upon requestSmallest inner heights 5 mm: series 03 E2 microE2 micro igus smallestEnergy Chain cable carrierigus E2 micro Energy Chains are robust for standing applicationsSliding door in train - UL 94-V2 versionSliding door in subway with igus Chainflex CF9 cable for smallest spacesE2 micro Energy Chain Energy Chain System E2 MicroSelection GuideSeriesInner heightInner width Outer widthOuter heightBending radius hiBiBahaRin.

2 (mm)in.(mm)in.(mm)in.(mm)in.(mm) (5). (5-10). ( ).31(8). (10-28) (7). (7-30). (12-35).39(10). (15-48)045 .41( ). (6-64). (12-70).49( ). (18-38) (10). (6-64). (10-68).47(12). (18-38)06 .41( ). (6-64). ( ).59(15). (18-38)08 .59(15). (10-50). ( ).76( ) (28-48) One-piece Energy Chains , from inner height of .20 (5 mm) High torsional rigity Smallest inner heights and bending radii Mounting brackets with optional strain relief Small pitch for smooth running Cable-friendly, smooth interior Low weight Large pins for longer life Space-saving ratio of inner-to-outer dimensions To find more technical data about the material, chemical resistanceand temperatures Design, Chapter 1 Cable-friendly, smoothinteriorHigh accelerationOne or two piece each linkenergy chain configurator SeriesEnergy Chain System E2 MicroAssembly Instructions12 Twist and clickigus micro Energy Chains - for smallest bending radii with Chainflex CF98 and CF99 - 4 x d!

3 Twist and separateAssembling| E2 microSeparating | E2 microSpeciality | E2 microOrder Example: Complete Energy Chain Please indicate chain length or number of links. Example: ft (1 m) 03-05-028-0 Energy Chain 1 Set 03-05-12 ZMounting BracketEnergy Chain System E2 MicroSeries 03 Features & BenefitsMounting bracket with integrated strain reliefOne-piece, non snap-open Energy Chain Very lightweight - low priceigus smallest Energy Chain - interior x .20 (5 x 5 mm)Dirt-repellant exteriorAvailable as E-Z style Energy Chain, See Chapter 2 Patented push-button principle for better stability03 Price IndexSpecial Features / OptionsAssembly TipsUsage Guidelines If quieter operation is required If cost is a factor If snap-open links are not necessary If snap-open links are required series 047 Zipper If quick insertion of cables withpreassembled connector is required series E03 E-Z ChainSeries 03 Easy to assemble and mmESD Classification:Electrically conductiveESD/ATEX version upon requestIPA Qualification Certificate:Cleanroom test upon requestSmallest inner height.

4 20 (5 mm).20 Flammability ClassVDE 0304 IIC UL94 V2energy chain configurator Energy Chain System E2 MicroSeries 03 Installation Dimensions : : info: of materialproperties Chapter 1S =Length of travelR =Bending radiusH =Nominal clearanceheightD =Overlength EnergyChain radius in finalpositionK= R + safety bufferHF= Required clearanceheight*If the mounting bracketlocation is set lowerF Technical DataSpeed / accelerationFLGmax. ft/s (20 m/s) / max. 656 ft/s2(200 m/s2) Speed / acceleration FLBmax. ft/s (3 m/s) / max. ft/s2(6 m/s2)Gliding Speed / acceleration (maximum)max. ft/s (3 m/s) / max. ft/s2(10 m/s2)Material - permitted temperature igumid NB / -40 F (-40 C) up to +176 F (+80 C)Flammability Class, igumid NBVDE 0304 IIC UL94 V2 UnsupportedEnergy Chains feature positivecamber over short must be accounted forwhen specifying theclearance height.

5 Pleaserefer to Installationdimensionsfor Travels (010).47 (012).59 (015).71 (018) (028) (28) (32) (38) (44) (64) (29) (31) (34) (37) (47) (55) (60) (70) (80) (110) weight lbs/ftUnsupported length in ft FLB / FLGL ength of travel S in (14).39(10)HH - .31 (8)8 (17)HF = .20 (5) Moving end Fixed endFLGFLBHHFS (FLG)S (FLB)Short travel, unsupported length FLB= unsupported with permitted sag FLG = unsupported with straight upper runFurther information Design, Chapter 1 The required clearance height: HF= H + .20 in. (5 mm)(with .067 lbs/ft ( kg/m) fill consult igus if space is particularly per link: =.39 (10 mm)Links per ft (m): = (100)For center mount applications:Chain length = s/2+Kenergy chain configurator : : 1-401-438-7270igus Energy ChainSystem Energy Chain System E2 MicroSeries 03 Part Number StructureColor - BlackBending (5).)

6 31 (8)RRRS eries 03 - Energy Chain non snap-open03-05-0028-BiBaWeight Part Numberin. (mm)in. (mm)lbs/ft (kg/m) (5).34 ( ) ( ) (7).42 ( ) ( ) (10).54 ( ) ( )Choose from the radii below for all of the above sizesRadius(mm)Example: 03-05- -0 Supplement part number with required radius. Example: 03-05--0 Pitch: .39 in. (10 mm) per link links/ft (m) = (100) (010).47 (012).59 (015).71 (018) (028) (28) (32) (38) (44) (64) (29) (31) (34) (37) (47) (55) (60) (70) (80) (110)028 0180150120100=Standard color black. For other colors see Chapter (14).39(10)HH - .31 (8)8 (17)HF = .20 (5) Moving end Fixed endenergy chain configurator 03 : : info: Chain System E2 MicroSeries 03 Mounting BracketsPolymer, one-piece One-piece mounting bracket Corrosion resistant Available preassembled Rapid installation throughadaptor plateMoving end03.

7 1 ZFixed Number Structure03-12Z05-Complete SetWidthMounting bracket forselected chain typeChainPart No. Full SetDimension AWidthin.(mm)-05 ( )-07 ( )-10 ( )Full set, for both ends:Full set, each part with pin/boreSingle-part order:Mounting bracket with boreMounting bracket with (3).55 (14).16 (4).55 (14).16 (4)Mounting BracketAdapter PlatePart No. 03-10-QF(optional - see below)03-10-QF= Adapter plate for all sizesThe adapter has broken edges, so that it can be adapted to the respective chain width. It is not absolutelynecessary for attaching the mounting brackets. The mounting brackets can also be screwed on withoutthe adapter (5) .12(3 mm)Additional Accessoriesenergy chain configurator Order Example: Complete Energy Chain Please indicate chain length or number of links. Example: ft (1 m) 04-07-038-0 Energy Chain 1 Set 040-07-12 Mounting BracketEnergy Chain System E2 MicroSeries 04 Features & BenefitsVery lightweight - low priceOne-piece, non snap-open Energy Chain Small Energy Chain -interior dimensions.

8 28 x .28 (7 x 7 mm)Dirt-repellant exterior04 Price IndexSpecial Features / OptionsAssembly TipsUsage Guidelines If quieter operation is required If cost is a factor If snap-open links are not necessary If snap-open links are required series 047 Zipper If quick insertion of cables withpreassembled connector is required series E04 E-Z ChainSeries 04 Easy to assemble and Classification:Electrically conductiveESD/ATEX version upon requestIPA Qualification Certificate:Cleanroom test upon requestFlammability ClassVDE 0304 IIC UL94 chain configurator Energy Chain System E2 MicroSeries 04 Installation Dimensions : : info: of materialproperties Chapter 1S =Length of travelR =Bending radiusH =Nominal clearanceheightD =Overlength EnergyChain radius in finalpositionK= R + safety bufferHF= Required clearanceheightF Technical DataSpeed / accelerationFLGmax.

9 Ft/s (20 m/s) / max. 656 ft/s2(200 m/s2) Speed / acceleration FLBmax. ft/s (3 m/s) / max. ft/s2(6 m/s2)Gliding Speed / acceleration (maximum)max. ft/s (3 m/s) / max. ft/s2(10 m/s2)Material - permitted temperature igumid G / -40 F (-40 C) up to +248 F (+120 C)Flammability Class, igumid GVDE 0304 IIC UL94 HBUnsupportedEnergy Chains feature positivecamber over short must be accounted forwhen specifying theclearance height. Pleaserefer to Installationdimensionsfor Travels (015).71 (018) (028) (038) (048) (40) (46) (66) (86) (106) (45) (48) (58) (68) (78) (85) (90) (125) (155) (185) weight lbs/ftUnsupported length in ft FLB / FLGL ength of travel S in (21)HH - .39 (10).39(10)RDS/2 SHF = H + .20 (5).75(19).66( ) Moving end Fixed endFLGFLBHHFS (FLG)S (FLB)Short travel, unsupported length FLB= unsupported with permitted sag FLG = unsupported with straight upper runFurther information Design, Chapter 1 The required clearance height: HF= H +.

10 20 in. (5 mm)(with .067 lbs/ft ( kg/m) fill consult igus if space is particularly per link: =.66 ( mm)Links per ft (m): = (60)For center mount applications:Chain length = s/2+Kenergy chain configurator : : 1-401-438-7270igus Energy ChainSystem Energy Chain System E2 MicroSeries 04 Part Number StructureColor - BlackBending (7).39 (10)RRRS eries 04 - Energy Chain non snap-open04-07-0038-BiBaWeight Part Numberin. (mm)in. (mm)lbs/ft (kg/m) (7).47 (12) ( ) (10).59 (15) ( ) (16).83 (21) ( ) (20).98 (25) ( ) (30) (35) ( )Choose from the radii below for all of the above sizesRadius(mm)Example: 04-07- -0 Supplement part number with required radius. Example: 04-07- -0 Pitch: .66 in. ( mm) per link links/ft (m) = (60) (015).71 (018) (028) (038) (048) (40) (46) (66) (86) (106) (45) (48) (58) (68) (78) (85) (90) (125) (155) (185)048 0380280180150=Standard color black.)