INDUSTRIAL AUTOMATION CONNECTOR SYSTEMS

1 INDUSTRIALAUTOMATIONCONNECTORSYSTEMSSST Brad Harrison mPm Applicom RJ Lnxx .CONNECTING TOMORROW'STECHNOLOGY, Harrison originally started manufacturing moulded connectors in 1946 for the steel,automotive and mining industries. It was acquired by Woodhead Industries Inc. in 1969after which the Mini-Change CONNECTOR was introduced. It s development was as a directresult of working with the automotive industry to produce a quickdisconnect solution to hard wired control devices such as proximityand limit switches, valves and other , mPm a family owned company was founded in 1973,evolved to service the expanding solenoid valve market. They rapidlydeveloped into the market leader for DIN 43650 style connectors , andjoined the group in two market leading brands provide a solid foundation of robustand reliable products from a flexible and supportive manufacturer forboth end users and OEMs in INDUSTRIAL segments.

2 Our range has beendeveloped to provide the same high quality product and design forother market sectors such as instrumentation, transportation andmaterials handling to name just a catalogue has been specifically designed to cover the connectorrequirements of customers using INDUSTRIAL AUTOMATION products solenoid valves, proximity, photoelectric, capacitive, reed, hall effectand limit switches together with our latest offering in Multi-Port SplitterBoxes but is not the limit of our capability or product range. Shownare some examples of customised solutions designed for receptacles with integral wiring of Nano-Change Mini-Change and mPm connectors for controlfunctions.

3 This provided a through panel connection system ,which provides a water proof (IP67) solution for control systemsin harsh operating Multi-In-Line Splitter is a complete wiring system built intoone CONNECTOR . In this case it has been used to provide a solutionfor wiring proximity switches and solenoid valves with the choiceof either a home run CONNECTOR or panel mounted receptacle forthe control installation. The ultimate wiring SYSTEMS , this is a model of a complete plugand play solution for wiring a complex mixing machine. Thiscomprises a variety of CONNECTOR types together with a shieldedcircuit for drive , a range of PCB and panel mount multi- pole Mini-Change receptacles for integration into a control system ,where environmental protection is required and a robust AND MPM CONNECTORSYSTEMS112233443 SELECTIONGUIDEIn order to choose the correct connectors for your system , it is important to note thevarious type of connectors available.

4 Below is a short introduction to guide you to thecorrect part of the (M8) MULTI-PORTSYSTEMSThe Nano-Change 3 and 4 pole connectors are notinterchangeable, so care has to be taken in selecting the , inductive, reed and Hall effect switches and a limited rangeof photoelectric sensors use 3 pole connectors . Where as manyphotoelectric switches use the 4 pole CONNECTOR , in this case pin 2 istypically used for programming the device or as an alarm the In-line Splitter, a 4 pole twin I/O unit can be used toconnect two devices per port, so doubling the capacity of (M12) MULTI-PORTSYSTEMSThe single I/O or 4 wire units, have common power and earth circuits,plus I/O from each port.

5 These are fully compatible with all sensorsand solenoids with the additional choice of either PNP or NPN LEDindication of power and twin I/O or 5 wire units allow for two devices (input or output) tobe connected per port doubling the capacity of the unit. Using a 4pole, 4 wire jumper cable with these units completes the connectionfor switches with programming functions or complementary (M8) 3, 4 AND5 pole CONNECTORSNano-Change is available in 3, 4 and 5 pole designs with either asnap fit or M8 threaded coupling nut. Versions with LED indicationshow power to the device while a separate LED reports the signalstatus (on or off).The range is complemented by panel mount receptacles either withPCB or wire (M12) 3, 4, 5 AND8 pole CONNECTORSM icro-Change single key way connectors are available as 3, 4, 5 or8 pole .

6 The 3, 4 and 5 poles devices are fully interchangeable formaximum flexibility. Female and male attachable connectors with screw terminals andchoice of gland size on the straight versions, plus a range of panel andPCB mount receptacles, complete the DIN 43650 FORMA, B ANDC CONNECTORSThe mPm Din 43650 Form A, B and C connectors provide theoption of fully moulded or field attachable versions. In each case, choice of either connectors with or withoutindication and suppression circuits are available. 3 pole Single I/O units4 pole Twin I/O unitsM16 Home Run ConnectorsM8 to M8 Sensor/Input JumpersM12 to M8 Sensor/Input JumpersSolenoid Valve to M8 Output JumpersM12 to M8 Adapters and SplittersSolenoid Valve to M8 Adapters4 Wire Top-Mount Single I/O Units5 Wire Top-Mount Twin I/O Units4 Wire Side-Mount Single I/O UnitsM23 Home Run ConnectorsMini-Change Home Run ConnectorsM8 to M12 Sensor JumpersM12 to M12 Sensor JumpersSolenoid Valve to M12 Output JumpersM8 to M12 Adapters and SplittersSolenoid Valve to M12 AdaptersMoulded Snap ConnectorsMoulded Coupler ConnectorsAttachable ConnectorsFemale and Male ReceptaclesMoulded

7 ConnectorsAttachable ConnectorsFemale and Male ReceptaclesMoulded ConnectorsAttachable ConnectorsPart Number Matrixes andConnector SpecificationMulti-Port and Cable SpecificationDimensional Information56789101314161718192021222326 272930313133343537394041424 NANO-CHANGE MULTI-PORTSPLITTERBOXSYSTEMS Compact design fits into small and previouslyinaccessible spaces helping to minimise overallmachine size Factory built and tested units, cuts the demandon highly skilled workforce and decreasesmachine built time, whilst eliminating wiringerrors Simplifies control SYSTEMS , reducing the size ofcable trays, trunking and control cabinets bycutting the number of cables and terminalsrequired Three case styles each providing choice of threemounting positions with twin I/O units providingconnections for 100 devices in just over thespace of a CD case53 pole Single I/O Multi-PortsNano-Change (M8) Multi-Port Splitter BoxesCableLength (m)Integral End Cable EntryIntegral Top Cable EntrySee top ofpage 7 forconnectorsIntegral M12 8 pole Home Run ConnectorSee page 33for connectorsStandard: Power and single status LED per port, identification labels, two sealing caps Options.

8 NPN format LED indication, choice of cable, see page 40 for more informationFunction Cable M16 CONNECTOR M12 CONNECTOR Function Cable M16 CONNECTOR M12 CONNECTOR FunctionCable M16 ConnectorColourPin NoPin NoColourPin NoPin NoPin NoColourPin No+VBrownA&M50 VBlueL&U7 Port 1 P4 WhiteP1 Port 5 P4 PinkG6 Port 9 P4 White/BlueCPort 2 P4 GreenJ2 Port 6 P4 RedR8 Port 10 P4 Brown/BlueNPort 3 P4 YellowT3 Port 7 P4 BlackEPort 4 P4 GreyS4 Port 8 P4 VioletOIntegral M16 14 pole Home Run Connector4 Port6 Port8 Port10 Port6 Port8 Port10 Port6 Port8 Port10 PortBNY401P-FBCBNY601P-FBCBNY801P-FBCBNY A01P-FBC4 Port6 PortBNY401P-FBFBNY601P-FBF6 CableLength (m)

9 4 pole Twin I/O Multi-PortsNano-Change (M8) Multi-Port Splitter BoxesIntegral End Cable EntryIntegral Top Cable EntryIntegral M16 Home Run ConnectorSee bottom ofpage 7 forconnectors4 Port6 Port8 Port10 Port6 Port8 Port10 Port6 PortBNY403P-FBCBNY603P-FBCF unction Cable M16 ConnectorFunction Cable M16 ConnectorFunction Cable M16 ConnectorFunction Cable M16 ConnectorColourPin NoColourPin NoColourPin NoColourPin No+VBrownA0 VBlueLPort 1 P4 WhiteUPort 6 P4 RedNPort 1 P2 Grey/PinkPPort 6 P2 Yellow/Brown CPort 2 P4 GreenJPort 7 P4 BlackPort 2 P2 Red/BlueSPort 7 P2 White/GreyPort 3 P4 YellowMPort 8 P4 VioletPort 3 P2 White/Green TPort 8 P2 Grey/BrownPort 4 P4

10 GreyRPort 9 P4 White/BluePort 4 P2 Brown/Green GPort 9 P2 White/PinkPort 5 P4 PinkOPort 10 P4 Brown/BluePort 5 P2 White/Yellow EPort 10 P2 Pink/BrownStandard: Power and two status LEDs per port, identification labels, two sealing caps Options: NPN format LED indication, choice of cable see page 40 for more informationBNY401P-FBCBNY601P-FBCBNY801P -FBCBNYA01P-FBC3 pole /4 Port3 pole /6 Port3 pole /8 Port3 pole /10 Port7 Home Run connectors for Nano Change Multi-Port Splitter BoxesCableLength (m)Female ConnectorFemale ConnectorFace ViewHome Run connectors for Nano-Change Single I/O Multi-PortsHome Run CONNECTOR for Nano-Change Twin I/O Multi-PortsBNY403P-FBCBNY603P-FBC4 pole /4 Port4 pole /6 PortFemale StraightPUR 90 PUR StraightPUR 90 PUR M16 CONNECTOR Cable Function M16 CONNECTOR Cable Function M16 CONNECTOR CableFunction M16 CONNECTOR Cable Pin NoColourPin NoColourPin NoColourPin NoColour+VABrown0 VLBluePort 1 P4 UWhite Port 4 P4 RGreyPort 1 P2 PGrey/PinkPort 4 P2 GBrown/GreenPort 2 P4 JGreen Port 5 P4 OPinkPort 2 P2 SRed/BluePort 5 P2 EWhite/YellowPort 3 P4 MYellow Port 6 P4 NRedPort 3 P2