Industrial Engine Ratings Guide - Mantrac Power Systems

1 Industrial Engine Ratings GuideTable of Contents1 Table of ContentsDiesel Engine Rating Definitions .. 2 Rating Conditions .. 2 ISO 9001:2000 Certification .. 2 Rating Power Ranges .. 3 EPA & EU Non-Road Emissions Regulations .. 3 EPA Stationary Regulations .. 3 Engine Listing by Emissions Tiers .. 4 Abbreviations .. 4 Diesel EnginesC0 .5, C0 .7 ..5C1 .1, C1 .1 IOPU, C1 .5, C1 .5 IOPU ..6C1 .6, C1 .7 .. 7C2 .2, C2 .2 IOPU, C3 .4 .. 8C4 .4, C4 .4 IOPU .. 9C4 .4 ACERT , C4 .4 ACERT IOPU .. 10C6 .6 ACERT, C6 .6 ACERT IOPU .. 11C7 ACERT, C7 ACERT IOPU .. 12C9 ACERT, C9 ACERT IOPU .. 13C11 ACERT .. 14C13 ACERT .. 15C15 ACERT .. 16C18 ACERT ..17C27 ACERT, C32 ACERT .. 183500.

2 193500B .. 203600 .. 21 Fire PumpsC18 ACERT .. 223406C .. 233412C Wet Manifold .. 233508, 3512, 3516 .. 23 Gas EnginesLabel and NSPS Regulations .. 24G3300 .. 25G3400 .. 26G3500 .. 27G3600 .. 28 TechnologyACERT Technology .. 29 ADEM A4 ECU .. 29 Analog Gauge .. 29 Cat Messenger .. 29 Additional Literature .. 30 Cat EnginesINDUSTRIAL ENGINE2 Diesel Engine Rating DefinitionsExplanation of Ratings A, B, C, D, and E:For an exact determination of the appropriate rating, contact your local Cat dealer . Engine rating obtained and presented in accordance with ISO3046/1 .IND-A (Continuous)Continuous heavy-duty service where the Engine is operated at maximum Power and speed up to 100% of the time without interruption or load cycling.

3 IND-BFor service where Power and/or speed are cyclic (time at full load not to exceed 80%) .IND-C (Intermittent)Intermittent service where maximum Power and/or speed are cyclic (time at full load not to exceed 50%) .IND-DFor service where maximum Power is required for periodic overloads (time at full load not to exceed 10% of the duty cycle) .IND-EFor service where maximum Power is required for a short time for initial starting or sudden overload . For emergency service where standard Power is unavailable (time at full load not to exceed 5% of the duty cycle) .Rating ConditionsDiesel Engines up to literAll rating conditions are based on ISO/TR14396, inlet air standard conditions with a total barometric pressure of 100 kPa (29.)

4 5 in . Hg), with a vapor pressure of 1 kPa ( .295 in . Hg), and 25 C (77 F) . Performance measured using fuel to specification EPA 2D 89 .330-96 with a density of 0 .845-0 .850 kg/L @ 15 C (59 F) and fuel inlet temperature 40 C (104 F) .Diesel Engines 7 liter and higherAll rating conditions are based on SAE J1995, inlet air standard conditions of 99 kPa (29 .31 in . Hg) dry barometer and 25 C (77 F) temperature . Performance measured using a standard fuel with fuel gravity of 35 API having a lower heating value of 42,780 kJ/kg (18,390 btu/lb) when used at 29 C (84 .2 F) with a density of 838 .9 g/L . Gas EnginesRatings are based on SAE J1349 standard conditions of 100 kPa (29 .61 in Hg) and 25 C (77 F).

5 These Ratings also apply at ISO3046, DIN6271, and BS5514 standard conditions of 100 kPa (29 .61 in Hg) and 27 C (81 F); and API 7B-11C standard conditions of 99 kPa (29 .28 in Hg) and 29 C (85 F) also apply . Ratings are based on dry natural gas having an LHV of 35 .54 MJ/N m3 (905 btu/ft3) . Variations in altitude, temperature, and gas composition from standard conditions may require a reduction in Engine horsepower .Turbocharged-Aftercooled Ratings apply to 1525 m (5000 ft) and 25 C (77 F) .ISO 9001:2000 CertificationFactory-designed Systems built at Caterpillar ISO 9001:2000 certified facilities .Cat EnginesRATINGS GUIDE302550751001251501752002252502750 67 0500100015002000250030003500400045005000 0 671 1341 2012 2682 3353 4023 4694 5364 6035 6705 360035003400C32C27C18C15C13C11C9bkWbhp 02550751001251501752002252502750 67 0500100015002000250030003500400045005000 0 671 1341 2012 2682 3353 4023 4694 5364 6035 6705 360035003400C32C27C18C15C13C11C9bkWbhp Match a Reliable Cat Engine to Your Application500 ppm Sulphur Fuel <37 / <50 37-56 (1)* 50-75 (1)* 37-75 50-101 75-130 101-174 130-224175-300225-560301-750(ConsentDecr ee)

6 19-7525-100<19 <25 >560 >751 Tier 3 Tier 2 Tier 4 InterimTier 4 FinalStage IV Stage IIIB Stage IIIA Stage II 130-560 174-751 37-75 50-101 Bold = bkW Regular = bhp 10 ppm Sulphur Fuel Required 130-560 174-751 75-130 101-174 19-37 25-50 37-75 50-101 56-130 75-174 37-56 50-75 130-560 174-751 56-130 75-174 >130 >174 56-130 75-174 37-56 (2)* 50-75 (2)* 19-37 25-50 37-56 (1)* 50-75 (1)* 130-560 174-751 56-130 75-174 >560 / >751 15 ppm Sulphur Fuel Required Tier EPA Non-road European Non-road 3 db Reduction in Machine Noise Level Required; 350 ppm Sulphur Fuel Required 2015 2014 2013 2012 2011 2010 2009 2008 2007 2006 2005 2004 Bold = bkW Regular = bhp *2 Options for 37-56 bkW / 50-75 bhp class: (1) If Particulate Matter met early, extension on NOx Regulations (See Below) (2) Particulate matter and NOx at the same time EPA & EU NON-ROAD EMISSIONS REGULATIONS*Tier 3 Changes for Consent Decree Signatories*Additional information available at www.

7 Dieselnet .comEPA Stationary RegulationsFor important information related to the New Source Performance Standard (NSPS) for diesel stationary engines, refer to the EPA web site at www .epa .gov .Cat EnginesINDUSTRIAL ENGINE4 Engine Listing by Emissions TiersTier 4, Stage IIIA CompliantC0 .5, C0 .7C1 .1, C1 .5C1 .6, C1 .7C2 .2 Tier 3, Stage IIIA CompliantC3 .4C4 .4 (T, TA)C4 .4 ACERT C6 .6 ACERTC7 ACERT C9 ACERT C11 ACERT C13 ACERT C15 ACERT C18 ACERT (A, B, and C Ratings )Stage IIIA CompliantC4 .4 (NA) Tier 2, Stage II Compliant C18 ACERT (D and E Ratings ) C27 ACERT, C32 ACERT Tier 1, Stage I Compliant3508B, 3512B, 3516B Non-Certified3508, 3512, 3516 AbbreviationsNA .. Naturally AspiratedT.

8 TurbochargedTA .. Turbocharged/AftercooledTTA .. Twin Turbo AftercooledPC .. Precombustion ChamberATAAC .. Air-to-Air Aftercooledbhp .. brake horsepowerbkW .. brake kilowattsLE .. Low EmissionJWAC .. Jacket Water AftercooledSCAC .. Separate Circuit AftercooledE .. ElectronicSTD .. Standard (stoichiometric) Engine highest Power ratingCAT .. standard (stoichiometric) Engine Catalyst ratingIOPU .. Industrial Open Power UnitECU .. Electronic Control UnitFIE .. Fuel Injection EquipmentNSPS .. New Source Performance StandardSI .. Spark IgnitedSI NSPS .. Spark Ignited New Source Performance StandardRATINGS Ratings In-Line 2 Abbreviations used:NA ..Naturally Aspirated EPA Compliant for current yearMeets 2008 Tier 4, Stage IIIA emissions requirements.

9 Tier 4 refers to EPA (U .S .) requirements . Stage IIIA refers to European requirements . x Stroke .. 67 x 72 mm (2 .6 x 2 .8 in) .. 67 x 72 mm (2 .6 x 2 .8 in)Displacement .. 0 .5 liters (30 .9 in3) .. 0 .7 liters (46 .5 in3)Ship Weight (NA) . 57 kg (126 lbs) .. 76 kg (168 lbs)Approximate Dimensions:Length .. 407 mm (16 .00 in) .. 480 mm (18 .9 in)Width .. 371 mm (14 .60 in) .. 371 mm (14 .6 in)Height .. 523 mm (20 .60 in) .. 528 mm (20 .8 in) C Rating (Intermittent) bkW bhp rpm NA 8 .2 11 .0 2800 8 .8 11 .8 3000 10 .2 13 .7 3600 C Rating (Intermittent) bkW bhp rpm NA 12 .2 16 .3 2800 13 .2 17 .7 3000 15 .3 20 .5 3600 Ratings In-Line 3 Benefits Increase of horsepower and torque capabilities by 10% 500-hour service intervals Single-side DIESELS Industrial ENGINE6 Benefits Increase of horsepower and torque capabilities by 10% 500-hour service intervals Single-side Ratings In-Line 3 C Rating (Intermittent) bkW bhp rpm NA Std/Derate Std/Derate 14.

10 7 / 13 .7 19 .7 / 18 .4 2200 17 .3 / 15 .8 23 .2 / 21 .2 2600 18 .5 / 16 .8 24 .8 / 22 .6 2800 19 .7 / 17 .7 26 .4 / 23 .7 3000 21 .0 28 .2 3400 C Rating (Intermittent) bkW bhp rpm NA 20 .7 27 .8 2200 22 .3 29 .9 2400 23 .4 31 .4 2600 24 .4 32 .7 2800 25 .1 33 .7 3000T 23 .1 31 2200 25 .2 33 .8 2400 27 .3 36 .6 2600 29 .4 39 .4 2800 30 .0 40 .2 Ratings In-Line 3 x Stroke .. 77 x 81 mm (3 .0 x 3 .2 in) .. 84 x 90 mm (3 .3 x 3 .5 in)Displacement .. 1 .1 liters (69 in3) .. 1 .496 liters (91 in3) Ship Weight (NA) . 87 kg (191 lbs) .. 149 kg (328 lbs) (NA) 156 .5 kg (345 lbs) (T)Approximate Dimensions:Length .. 491 mm (19 .33 in) .. 572 mm (22 .50 in) (NA, T)Width.