Transcription of Industrial sealing solutions - SKF
1 The Power of Knowledge EngineeringIndustrial sealing solutionsOptimizing your applications23 See your sealing challenges from a new perspectiveWhile seals have a crucial impact on system performance, in many applications they are viewed as a maintenance component, or even a commodity item. Not at SKF. Backed y more than years of Industrial application e perience, SKF sees every sealing challenge as an opportunity to oost performance. ur customers enefit from our unmatched understanding of oth the interac tion etween earings, seals and lu rication, as well as the dynamics of reciprocating systems. his deep knowl edge ase supports every sealing solution we offer, for e uipment ranging from power transmission to fluid power and fluid handling systems. A single source for Industrial sealsWe offer Industrial e uipment s and end users a compre hensive selection of sealing options, whether you need a replacement seal, or a highly engineered solution for an e tremely demanding application.
2 With oth moulded and machined seal manufacturing capa ilities availa le worldwide, we deliver seals in uantities ranging from a few prototypes to serial production. lthough SKF is well known for providing high uality earings to diverse industries through our glo al logistics system, we use that same system to supply an e tensive range of seals for rotating, reciprocating and static for your requirements emperatures, speeds, pressures, lu ricants and other application operating conditions greatly impact seal life and performance. ccordingly, the knowledge that goes into the development of a sealing solution makes the difference etween poor, ade uate, or e ceptional performance. With our proven capa ilities in seal design, materials, testing and manufacturing, SKF offers e tensive support to help engineering teams worldwide make all the right choices during the entire product life cycle. We can also help you evaluate seals on site at your location, or at one of our glo al testing facilities using oth physical test rigs as well as modelling and simulation tools.
3 Such capa ilities have allowed SKF to develop seals that are optimi ing performance in everything from the world s fastest race cars to the most efficient wind farms. Whether you need an all new seal or to upgrade an e isting one, Industrial sealing solutions from SKF can help you optimi e your system too. 4 Industrial seals are e posed to a wide range of challenging operating conditions such as high temperature, speed, pressure and agressive chemicals. o handle these and other harsh conditions, it is essential to select the most suita le sealing materials. Several factors impact material selection, including e posure to media, pressure, temperature and stringent regulatory re uirements common in food and everage or oil and gas your re uirements are, SKF can meet them with a wide range of ru ers, thermoplastic elastomers and other materials such as high performance plastics . SKF constantly develops solutions for high performance applications from these key material types Rubbers hese materials are e tremely fle i le and can e stretched and deflected y e erting relatively little force.
4 Any of them deliver e cellent resistance to mineral oils, greases, or other media. thermoplastic elastomers hermoplastic elastomers offer advantages typical of oth ru er and plastic materials. SKF s high performance polyure thanes com ine e cellent a rasion and wear resistance, low compression set and tear strength, and outstanding pressure ngineered to handle e treme conditions, polytetrafluoroethyl ene F and its compounds can withstand aggressive chem icals plus high temperatures and pressures. ue to their e tremely low coefficents of friction, they can also tolerate dry running conditions. plastics From engineering plastics to high performance plastics such as K, SKF s range of specialty plastic materials can meet higher temperature, chemical and mechanical property re uirements. s the world s only engineering company that develops oth earings and seals, SKF has a uni ue perspective on the interplay of elements in rotary sealing systems.
5 Nd during our years of diverse Industrial application e perience, we ve also developed a deep understanding of the conditions that affect reciprocating and static seals. sealing solutions from SKF enefit from years of research and development in sealing technology com ining materials, design and tri ology. ur in house simulation tool, SKF Simulator for seals, can e used to e plore the non linear ehaviour of various sealing materials, which helps to predict sealing performance under various engineers also apply non linear Finite lements nalysis F to simulate almost any operating condition y using different seal geometries to identify the critical areas in the design. aterials esign5 eveloping optimi ed sealing solutions re uires sophisticated testing and analytical methodology, thus SKF operates a glo al network of dedicated testing facilities. very year, these state of the art la oratories conduct thousands of tests, including dura ility, performance, contaminant e clusion, salt fog corrosion, cold fracture, pump rate, friction tor ue, dry wear, and chemical compati ility.
6 We can test seals in static and pulsating test rigs capa le of simulating harsh operating conditions, including e treme pressures and temperatures. ynamic tests are continuously monitored to verify parameters such as under lip temperature, friction force and friction tor ue, oil leakage, e trusion resist ance and a host of other conditions. esults from thousands of seal tests conducted annually provide valua le know how and a road empirical knowledge ase for failure analyses and enchmarks, ultimately leading to a consistent flow of new products and innovative you need a single seal or a high volume production run, SKF can support your needs. ur fle i le seal production model com ines moulded and machined manufacturing capa ilities to accommodate virtually any competencies in compression, in ection and transfer moulding technologies, SKF can apply the most appropriate option for your re uirements.
7 With the machined seals concept, we are also a le to provide machined seals very uickly, without tooling costs. esting anufacturing fle i ility SKF offers an array of proven shaft sealing solutions that protect earings, keep lu ricants in and improve system relia ility. t work in power transmissions across every ma or industry, SKF radial shaft seals support greater uptime in everything from the smallest high speed machine tools to the largest wind tur ines. eals for general Industrial applications vaila le in diverse designs and materials, SKF general Industrial seals include many that meet IS , S , or IN standards. SKF ru er outside diameter shaft seals resist aggressive gear o oils. SKF metal outside diameter shaft seals feature the SKF Wave lip design, which reduces friction compared to conventional straight edge radial lip seals. eals for hea y Industrial applications In heavy industries, keeping lu ricants in and contaminants out of systems is a serious challenge.
8 SKF can meet it with heavy duty metal cased seals, ru er outside diameter seals with metal inserts or ru er reinforcement, and polyurethane seals. einforced all ru er SS seals feature a harder grade material for the part of the seal ody that contacts the housing ore, improving sta ility during operation and installation. assette seals Featuring a multi lip seal, an integrated wear sleeve and high performance elastomeric materi als, SKF ud lock seals for oil or grease applica tions deliver ro ust protection from harsh contam inants. adial shaft seals esigned to seal a ially against a counterface perpendicular to the shaft or pin, a ial shaft seals from SKF include high perfor mance primary seals plus cost effective secondary seals such as ring pin seals epresenting a new generation of heavy duty sealing units for oil lu ricated track chain pins, SKF rackstar seals can help do er operators reduce machine wear, maintenance and operating costs.
9 Etal face seals riginally designed for low speeds and severe conditions that affect off road and tracked vehicles, SKF metal face seals have proven e ually suita le for applications e posed to sand, soil, mud, water and more. ring seals ring seals from SKF offer an easy to install solution for rotating shaft applications, including use as a secondary seal in highly contaminated environments. hey can e stretched and, depending on the si e, pushed over other components like flanges, pulleys or even housings. A ial e cluder seals Featuring our proprietary special material, SKF a ial e cluder seal offers a high performance alternative to ru er e cluder seals that can wear out uickly when operating on a rasive counterfaces or under poorly lu ricated conditions. ver time, contaminants, high pressure and speed, or inade uate lu rication can cause particles to ecome trapped underneath a shaft sealing lip.
10 Wear grooves egin to form on the shaft as it rotates, eventually leading to sealing failure and severe shaft damage. epairs usually involve dismantling and re machining the shaft, and installing a new seal si e. SKF Speedi Sleeve and large diameter wear sleeves offer a much faster, more cost effective alternative. F peedi lee e tandard and oldSKF Speedi Sleeve is a thin walled shaft sleeve that is simply pressed into position over the shaft to provide an e cellent sealing surface for radial shaft seals. In fact, its surface properties result in a counterface that is etter than what can normally e achieved on a shaft. Whether it is used to reduce initial shaft machining e penses or to limit downtime costs while repairing a worn shaft, SKF Speedi Sleeve offers enhanced sealing system perfor mance and enefits for oth and aftermarket customers with out the need to change the original seal si e.