Ingersoll-Rand Air Solutions

1 Ingersoll-Rand Air Solutions2003 Installation AccessoriesPiping and DistributionFiltrationCondensate ManagementAccessories2003 Installation Accessories23 CONDENSATE MANAGEMENTD rain ValvesSystem Saver Drains (SSD2) ..4 EDV-2000 Electronic Drain Valve ..5 Oil/Water SeparatorsEnviroSep Condensate System ..6 PolySep Condensate Separator ..7 FILTERSC ompressed Air Filters ..8 PIPING AND DISTRIBUTIONA luminum PipingSpeedLine (SL) ..9 SimplAir Piping ..9 Gripple Hang-Fast Hanging Systems ..9 POINT-OF-USE PRODUCTSHot Tap ..11 PacE unit ..11 PUP Filter ..12 PUP Manifold ..13 SIMPLAIR ELPiping AccessoriesSimplAir Tubing ..14 Accessories ..15 Ball Valves ..15 Pipe Cutter ..15 Hose Reel ..15 COOLANTU ltra Coolant ..16 Ultra Plus Coolant ..17 AirCare ..18 Fluid Analysis ..182003 Installation Accessories4 Condensate ManagementDRAIN VALVESS ystem Saver Drains (SSD2)The Ingersoll-Rand System Saver Drains have an electronic level sensing capability whichonly discharges when condensate is present, thus preventing unnecessary loss of valuablecompressed air.

2 This intelligent sensing system operates with all levels of condensate from100% oil to 100% System Saver Drains can be purchased as a bare drain valve or as a kit. The kitsimplifies installation by supplying not only the bare drain valve, but also a ball valve and anadapter fitting. Designed to complement all compressed air systems includingcompressors, filters, water separators, dryers, coolers and receivers Easy mounting and installation no additional mounting brackets required Zero air loss, zero energy loss, less maintenance and easy-to-access components One-year diaphragm seal guarantee, five-year warranty on the electronics and valve housingMaximumElectricalCompressor RefrigeratorOperating Pressure RequirementsInput PowerCapacityDryerConnectionsModelCPNPSI G/BARGV-Ph-He(watts)SCFM/m3/min SCFM/m3/minInletOutletSSD2-789324511232/ 16110-1-60/5026 W175 3/8" i/d hose 230-1-60/501xG1/4 SSD2-1489324529204/14110-1-60/5026 W349 5/16" i/d hose230-1-60/50 SSD2-21 89324537 232/16 110-1-60/50 44 W 708 1230 1xG3/4 G3/8 230-1-60/5029 W2xG1/2 SSD2-2889324545232/16110-1-60/5044 W3399 G3/8230-1-60/5029 W2xG1/2 SSD2-3589324552232/16110-1-60/5044 W33517 G3/8 230-1-60/5029 W2xG1/2 5 DRAIN VALVESEDV-2000 Electronic Drain ValveThe EDV-2000 is a full-feature automatic electronic drain valve that cost-effectively removes condensate fromcompressors, receivers, dryers, aftercoolers, filters and drip EDV-2000 includes an electric drain, manual blowdown valve, and a strainer/ball valve.

3 Which preventsdebris from clogging the drain valve. The maximum pressure is 250 PSI. Manual test button Two-year warranty Prevents rusting Delivers drier air to extend the life of tools and pneumatic equipment Eliminates manual drainingVoltageInlet PipeOutlet PipeOrifice 110/120V230/240 VConnectionConnection(in)380008653800087 31/2 (12mm) BSP1/4 (6mm) BSP7/16 (11mm)38000808380008811/2 (12mm) BSP1/2 (12mm) BSP7/16 (11mm)Condensate ManagementSEPARATORSE nviroSep Condensate SystemThe simple, economical and environmental solution is an Ingersoll-Rand oil/water separator. It is designed toseparate compressor oil from condensate by gravitational methods, and activated carbon, without the use ofelectricity. To simplify the selection, lubricant classifications have been split into three bands depending upontheir ability to separate within a static type oil/water separator.

4 This separation device is not recommended withthe use of emulsible lubricants such as polyglycol. Helps protect and maintain the environment Efficiently separates oil and water. Allows up to 98% of the condensate to be safelydischarged to a sanitary sewer Simple to install, operate and maintain One-year warrantyAirflow withAirflow withAirflow withBand BBand CBand A Lubricant Lubricant Lubricant(Mineral (Diesters,Connection Connection (Turbine Oil)Oil, PAOs)Triesters)Inlet Outlet CPNm3/min(CFM)m3/min(CFM)m3/min(CFM)NPT (in)NPT (in)HxWxD (mm)Weight (kg) (43) (36) (30)3/43/4842 x 550 x (124) (106) (86)3/41810 x 350 x (191) (162) (132)3/43/4803 x 350 x (268) (225) (185)111195 x 650 x (535) (450) (370)111196 x 650 x 650 x (1062) (900) (734)111535 x 860 x 700 x (2113) (1800) (1461)111536 x 860 x 1000 x 109097 Replacement Carbon Packs and Vent FiltersModelCarbon Pack CPNQtyVent FilterQtyECS6380194441380195681 ECS12380194441380195681 ECS18380194441380195681 ECS24380194511380195761 ECS30380194512380195761 ECS36380194691380195761 ECS42380194692380195761 OIL/WATER SEPARATORSAll compressed air systems contain water, dirt, rust and even degraded lubricating oil which all mix together to formunwanted compressed air condensate.

5 This condensate should be treated and have the oil removed before discharging to asanitary sewer, unless lubricant is biogradable. Oil/water separators are installed as part of the compressed air system andsimply reduce the oil concentration in the collected condensate. Reducing oil concentration in water to a permitted levelallows larger volumes of clean water, up to 98% of the total condensate, to be discharged safely into the sanitary leaves the relatively small amount of concentrated oil to be disposed of legitimately and meet all of your oil/water separation needs and to address the full range of lubricants on the market, IR offers both agravitational, activated carbon separator as well as an absorption separator to separate emulsions. EnviroSep System PolySep System6 SEPARATORSPolySep Condensate SeparatorThe PolySep addresses the inability of the traditional gravity separators to handleemulsions, such as polyglycol unique design of the PolySep system utilises a proprietary adsorption module to break the chemical bond and entrain the emulsified lubricant within the adsorptionmodule.

6 The solids are collected in the adsorption module and the cleaned condensatesafely disposed of into the sanitary of the PolySep Condensate Separator: Separates polyglycol and other difficult to separate emulsions Multiple capacities allows for systems that use multiple equipment with different lubricants to be sent to one location for separation Easy to maintain adsorption modules are sized to operate 8,000 hrs/1 year under standard operating conditions. Adsorption modules are selfcontained and are very easy to changeout and dispose of Superior holding capacity the adsorption module contains a special zeolite adsorbent that holds up to four times more than a standardactivated carbon filter One-year warrantyMaxMaxAirCondensateCapacityMaxLu bricantInletInletsOilWaterDimensionsWeig htModelCPNSCFMKwCapacity (Ltr)(NPT)(3) TotalOutletOutletLxWxH (mm)(kg)PS-60425284556015 4N/A1/2 N/A3/4 292 x 292 x 69923PS-2504252846325037561/4 1/2 3/4 3/4 1130 x 495 x 96048PS-56042528471560751141/4 1/2 3/4 3/4 1155 x 495 x 96097PS-11254252848911251502091/4 1/2 3/4 3/4 1155 x 495 x 960188 OIL TO MODULE OUTLET CONN.

7 25 FPTCONTROL AIR INLET FILTER .25 FPTSECTION LIDOIL OUTLET . "B""B" OUTLET .75 HOSECONDENSATE INLETS (3) .5 FPTDIFFUSER(NOTE 3) SYSTEMDELIVERYMODULE FILTER"A" WGTS# 75 90 200 400"B" "A" ITEMDELIVERY SYSTEM15 GALLON MODULE30 GALLON MODULE55 GALLON MODULEDIMENSIONS AND WEIGHTSNOTES: NOTE 1: ALL DIMENSIONS ARE IN INCHES NOTE 2: TOLERANCES- ALL DIMENSIONS ARE + UNLESS OTHERWISE SHOWN. NOTE 3: DIFFUSER IS ROTATABLE IN 90 DEGREE INCREMENTS. 78 FiltersCompressed Air FiltersIngersoll- rand coalescing filters save energy and protect your tools, machinery and equipment fromharmful contaminants by effectively removing solid particulates, liquid water, oil and aerosols fromcompressed air. The new filter design is easy to install and is loaded with standard features to reducemaintenance and downtime.

8 All filters feature a 10-year warranty on GP General Purpose ProtectionParticle removal down to 1 micron including coalesced liquid water and oil, providing a maximumremaining oil aerosol content of ppm ( mg/m3) @ 70 F (21 C).Grade HE High Efficiency Oil Removal Filtration Particle removal down to micron including water and oil aerosols, providing a maximum remaining oilaerosol content of ppm ( mg/m3) @ 70 F (21 C).(Precede with Grade GP filter.)Grade AC Activated Carbon Filtration Oil vapour and hydrocarbon odour removal, giving a maximum remaining oil content of < mg/m3 (< ppm) (excluding methane) @ 70 F(21 C).(Precede Grade AC with Grade HE filter.)Grade DP General Purpose Dust FiltrationDust particle removal down to 1 SpecificationsFilter GradeFlow RatesGP, HEPipe Size@ 100 PSIG (7 BARG)Dimensions in/(mm)WeightAC, DPNPT (in)CFMm3/minWidthHeightlbs/(kg)(Grade) 19G1 / (89) / (250) / ( )(Grade) 40G3 / (89) / (265) / ( )(Grade) 64G1 / (89) / (288) / ( )(Grade) 123G3 / (130) / (353) / ( )(Grade) / (130) / (446) / ( )(Grade) 275G1-1 / (130) / (504) / ( )(Grade) 350G1-1 / (160) / (580)10 / ( )(Grade) 481G1-1 / (160)27 / (685) / ( )(Grade) / (160) / (750) / ( )(Grade) / (160)34 / (864) / ( )(Grade) 850G2-1 / (210)37 / (939) / ( )(Grade) / (210) / (1038) / ( )(Grade) / (210) / (1111)36 / ( )(Grade) / (304) / (624) / (29)(Grade) / (304) / (934) / (37)(Grade) / (390) / (1077)141 / (64)(Grade) / (450) / (1140) / (95)(Grade) / (500)

9 48 / (1220) / (135)(Grade) / (580) / (1294) / (177)(Grade) / (750) / (1519) / (368)(Grade) / (740) / (1684) / (515)(Grade) / (1000) / (1777) / (684)9 Piping and DistributionALUMINUM PIPING SpeedLine (SL)SpeedLine (SL) has been designed to provide an efficient, low-cost method of installing air compressorsystems using bendable tubes and a unique round aluminum extrusion. SL is a unique round aluminumextrusion, anodised to prevent corrosion and manufactured in-line with Simplair s advanced : No corrosion/high-quality air More efficient air delivery Reduced pressure loss Higher flow rates Easy and fast installationSpeedLine (SL) is available in 3 sizes: 14 mm, 22 mm, and 28 (mm)SCFM @ 103 PSIGSCFM @ 118 PSIGSCFM @ 147 PSIGSCFM @ 176 PSIGSCFM @ 203 PSIG143641475562227586111142167281261481 75231281 ALUMINUM PIPING Simplair Piping Simplair is a high-performance modular aluminum piping system that is easy to install and simple toextend or modify.

10 The non-corrosive extruded aluminum provides structural strength and deliverscontaminate-free air in a leak-free piping system. The smooth bore of Simplair tubing prevents high-pressure losses and allows for higher flow rates and performance than that of conventional pipingsystems. The positive O-ring seal ensures that no leaks occur at any stage of the system s life. No air leakage ensures minimum running PIPING Gripple Hang-Fast Hanging SystemsThe Gripple Hang-Fast available from Ingersoll-Rand is the fastest and most adaptable M&E hanging system in the world. The Hang-Fast system is a quickand safe replacement for threaded rod or chain due to its fast installation, ease of use, versatility, lightweight performance and aesthetic Hang-Fast products come in five load-rated sizes that are value engineered to provide the most cost-effective Solutions for hanging M&E size accommodates a specific range designated with a Safe Working Load (SWL), which is common to the loop, stud and toggle end fixingranges.