Inspection & Test Plan Example - Rev 2 - GE Power

1 Inspection Level - Customer RepresentativeInspection Level - GE RepresentativeInspection Level - Supplier RepresentativeStep #Process/ Operation DescriptionCharacteristicApplicable ProcedureAcceptance CriteriaVerifying Documents/ReferenceFreqNotesInspection Performed By: Inspection SignoffCommentsSupplier NameGECusomer NameGeneral Fabrication/ DesignSupplier ProcedureAWS GE specs DrawingsQA InspectorDDDM aterial TraceabilitySupplier ProcedureAWS GE SpecsBOM/ Material Certs100%Verify material complies to PO/BOM upon receiptProject ManagerDDDFit up & AlignmentSupplier ProcedureAWS GE SpecsDrawings100%OperatorDMDimensional ChecksSupplier ProcedureAWS GE SpecsDrawings100%OperatorWMWelding Materials InspectionSupplier ProcedureAWS ASME Sec IIDrawings/WPS100%Verify

2 Markings or certificatesOperatorWWelding InspectionWPS/ Supplier ProcedureAWS GE SpecsDrawings/WPS100% All Welds per AWS InspectorWMMM agnetic Particle Testing ASTM E-709 Inspection Reports100%All Lifting LugsQA InspectorDDDSkid Base BlastingSupplier ProcedureSupplier Procedure/ GE SpecsInspection Reports100%QA InspectorWDPaint/ PreservationSupplier ProcedureGE SpecInspection Reports100%Total DFT milsQA InspectorWD1 Fabricate Skid BaseSupplier NameInspection & Test plan (ITP)Customer Name:Customer PO #:Document #:Issue Date:Part/Drawing #:MLI #:Description:Project Name:Issued By:D=Document Review, M=Monitor, W=Witness, H=Hold PointApproved By (GE):Rev #:Rev Date: Inspection Level - Customer RepresentativeInspection Level - GE RepresentativeInspection Level - Supplier RepresentativeSupplier NameInspection & Test plan (ITP)Customer Name:Customer PO #:Document #:Issue Date:Part/Drawing #:MLI #:Description:Project Name:Issued By:D=Document Review, M=Monitor, W=Witness, H=Hold PointApproved By (GE).

3 Rev #:Rev Date:General Fabrication & DesignSupplier ProcedureASME GE SpecsPipe Spool DrawingsMaterial TraceabilitySupplier ProcedureASME GE SpecsBOM/ Weld Maps100%Verify material complies to PO/BOM upon receiptProject ManagerDDDFit Up/ AlignmentSupplier ProcedureASME GE SpecsSpool Darwings/ Weld Maps100%OperatorWMMD imensional ChecksSupplier ProcedureASME GE SpecsSpool Darwings/ Weld Maps100%OperatorWDDWeld InspectionSupplier ProcedureASME GE SpecsWPS/Weld Maps/Spool Drawings100%All butt welds must have GTAW

4 Roots/100% visual OperatorWDDR adiographic GE SpecsTest Reports5%Must include all welders, weld type, & sizeQA InspectorWDDH ydrostatic TestingSupplier ProcedureASME GE SpecsANSI Drawings100%1 Hr test with chart/ test water includes rust inhibitor VCI-377QA InspectorWDDB lastingSupplier ProcedureSupplier Procedure/GE SpecInspection Reports100%QA InspectorWDDP aint/ PreservationSupplier ProcedureGE SpecInspection Reports100%Total DFT milsQA InspectorDDDP&ID ComplianceSupplier ProcedureGE P&IDInspection Reports100%Verify components tagged per GE P&ID/BOMQA InspectorWWW3 Skid Assembly- MechanicalFabricate

5 Piping2 Inspection Level - Customer RepresentativeInspection Level - GE RepresentativeInspection Level - Supplier RepresentativeSupplier NameInspection & Test plan (ITP)Customer Name:Customer PO #:Document #:Issue Date:Part/Drawing #:MLI #:Description:Project Name:Issued By:D=Document Review, M=Monitor, W=Witness, H=Hold PointApproved By (GE):Rev #:Rev Date:Flange ConnectionsSupplier GE SpecsDrawings100%Flange alignment shall be within 1/16" per footQA InspectorWMDimensionalSupplier ProcedureASME GE SpecsDrawings100%QA InspectorWWWJ unction BoxesSupplier Procedure/ GE SpecNFPA 70 (NEC)/ GE SpecDrawings/ BOM100% Veify Type NEMA 4 or 4 XQA InspectorW MComponentsSupplier Procedure/ GE SpecNFPA 70 (NEC)/ GE SpecDrawings/ BOM100%All components per GE BOM & Drawings, including gauge scalesQA InspectorWMWireSupplier Procedure/ GE SpecNFPA 70 (NEC)

6 / GE SpecDrawings/ BOM100%Verify proper wire labels and confirm no splicesQA InspectorWwwComponent TestingSupplier Procedure/ GE SpecGE SpecInspection Reports100%Test all instruments for continuity, short ciruit, and "Megger"QA InspectorHWWS ystem Leak TestASME VIII/ GE SpecsASME VIII/ GE Specs/ ASME Reports100%25 psi sensitive leak/soap bubble test for 15 minQA InspectorHWWS ystem CleanlinessGE SpecGE SpecWitness100%QA InspectorHWWN ameplateASME VIIIGE SpecDrawings100%QA InspectorWWWV isual Inspection of PaintSupplier ProcedureGE SpecInspection Reports100%QA InspectorHWD6 Final Inspection5 Functional Testing4 Skid Assembly- Instrument & ElectricalInspection Level - Customer RepresentativeInspection Level - GE

7 RepresentativeInspection Level - Supplier RepresentativeSupplier NameInspection & Test plan (ITP)Customer Name:Customer PO #:Document #:Issue Date:Part/Drawing #:MLI #:Description:Project Name:Issued By:D=Document Review, M=Monitor, W=Witness, H=Hold PointApproved By (GE):Rev #:Rev Date:Visual Inspection of Preservation & Prep for shipmentSupplier Procedure GE SpecGE SpecWitness100%QA InspectorApplication of rust inhibitor with shipping covers and gaskets installedWDD