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INSTALLATION & SERVICING

When replacing any part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Ideal the very latest copy of literature for specification and maintenance practices visit our website where you can download the relevant information in PDF 2019 UIN 222353 A01 INSTALLATION & SERVICINGLOGIC COMBI ESP1 24 30 352 INSTALLATION and ServicingMODELSYMBOLUNITS 243035 Condensing Boilern/an/ayesyesyesLow Temperature Boilern/an/anononoB1 Boilern/an/anononoCogeneration Space Heatern/an/anononoEquipped with a Supplementary Heatern/an/anononoCombination Heatern/an/ayesyesyesNominal Heat Output for Space HeatingFull Electricity ConsumptionFull Space Heating Energy EfficiencyFull Load 4% Load 1% Nox (Gross)

* The value is used in the UK Government’s Standard Assessment Procedure (SAP) for energy rating of dwellings. The test data from which it has been calculated have been certified by a notified body. Table 1 - General Data *Required for maximum flow rate. Boiler operates down to 2 l/min DHW delivery

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Transcription of INSTALLATION & SERVICING

1 When replacing any part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Ideal the very latest copy of literature for specification and maintenance practices visit our website where you can download the relevant information in PDF 2019 UIN 222353 A01 INSTALLATION & SERVICINGLOGIC COMBI ESP1 24 30 352 INSTALLATION and ServicingMODELSYMBOLUNITS 243035 Condensing Boilern/an/ayesyesyesLow Temperature Boilern/an/anononoB1 Boilern/an/anononoCogeneration Space Heatern/an/anononoEquipped with a Supplementary Heatern/an/anononoCombination Heatern/an/ayesyesyesNominal Heat Output for Space HeatingFull Electricity ConsumptionFull Space Heating Energy EfficiencyFull Load 4% Load 1% Nox (Gross)

2 NOx, pond Hsmg/kWh282530 Annual Energy ConsumptionQHEGJ757575 Sound Power Level, Indoors LWAdB484644 Domestic Hot WH% DATA 3 INSTALLATION and SERVICING LOGIC ESP1 COMBINATION BOILERI deal BoilersERP DATA SYMBOLUNITSMODEL243035 Condensing boilerYe sSeasonal Space heating efficiency classARated heat outputkW24 Seasonal space heating energy efficiency s%94*Annual energy consumptionQHEGJ75 Sound power level, indoorsLWAdB484644 Water heating energy efficiency classA Seasonal Space Heating Energy Efficiency of the Boiler*%Temperature control (from fiche of temperature control) % Class IClass IIClass IIIC lass IV Class VClass VIClass VIIC lass VIII1%2% FICHEThe energy efficiency of the package of products provided for in this document may not correspond to its actual energy efficiency once installed in a building, as the efficiency is influenced by further factors such as heat loss in the products in relation to the building size and its characteristics Collector Size(in m2)Tank Volume(in m3)Collector Efficiency(in %)Tank ratingA* = = = = = Contribution (from fiche of solar device)Seasonal Space Heating Energy Efficiency of Package TOTAL.

3 A+B+C=Seasonal Space Heating Energy Efficiency Class of Package= ( III x + IV x) x x (/ 100 x =%%GGFEDCBAA+A++A+++< 30% 30% 34% 36% 75% 82% 90% 98% 125% 150%ABC4 INSTALLATION and Servicing5 INSTALLATION and SERVICING DOCUMENT AMENDMENTSR elevant INSTALLATION changes implemented in this book from Mod Level ..A01 (Apr 19)Ideal Boilers reserve the right to vary specification without noticeFOR ANY TECHNICAL QUERIES PLEASE RING THE IDEAL INSTALLER HELPLINE : 01482 498704 NOTE. BOILER RESTART PROCEDURE - To restart the boiler press the RESTART button. The boiler will repeat the ignition sequence if a heat demand is FOR THE INSTALLER6 INSTALLATION and Servicing7 INSTALLATION and SERVICING 1 GENERAL .. Introduction .. Operation .. Safe Handling .. Optional Extra Kits .. Safety .. Safe Handling Of Substances.)

4 Location of Boiler .. Gas Supply .. Flue INSTALLATION .. Terminal .. Air Supply .. Water Circulation System .. Boiler Control Interlocks .. Electrical Supply .. Condensate Drain .. Boiler Dimensions, Services & Clearances .. System Requirements .. System Balancing .. Water 162 INSTALLATION .. Boiler Assembly - Exploded View .. Unpacking .. Unpacking Cont d .. Front Panel Removal .. Wall Mounting Template .. Preparing The Wall .. Fitting The Wall Mounting Plate .. Mounting The Boiler .. Determining The Flue Length & Flue Packs Req d .. Cutting & Setting The Flue Length .. Installing The Flue .. Fitting The Optional Roof Flue Kit .. Flue Terminal Position .. Assembling The Roof Flue Kit .. Condensate Drain .. Connections & Filling .. Electrical Connections .. Installer Wiring .. External Wiring.

5 Replacing Pre-Fitted Mains Cable .. Wiring Diagram .. Commissioning And Testing .. Initial Lighting .. General Checks .. Restart Procedure .. Accessing The Installer Mode .. Handing Over ..383 SERVICING .. SERVICING Schedule .. Boiler Front Panel Removal / Replacement .. Fan And Venturi Assembly Removal And Cleaning .. Burner Removal & Cleaning .. Cleaning the Condensate Trap/Siphon .. Cleaning the Heat Exchanger .. Reassembly .. Replacement Of Components .. Fan Replacement .. Burner Injector Replacement .. Burner Replacement .. Return Thermistor Renewal .. Ignition Electrode Replacement .. Flame Detection Electrode Replacement .. Spark Generator Replacement .. Gas Control Valve Replacement .. Diverter Valve Actuator Replacement .. Condensate Trap/Siphon Replacement .. PCB Replacement .. DHW Flow Turbine Sensor Replacement.

6 Draining The Boiler .. Pressure Gauge Renewal .. Safety Relief Valve Renewal .. Pump Automatic Air Vent Replacement .. DHW Filter & Flow Reg Cleaning/Replacement .. Diverter Valve Body Assembly Replacement .. DHW Plate Heat Exch. Replacement .. Pump Head Replacement .. CH Water Pressure Switch Replacement .. Flow Thermistor Replacement .. Heat Engine Renewal .. Expansion Vessel Recharging & Replacement ..544 FAULT FINDING .. Fault Finding Chart Main Menu .. L1 - Flow Temp Overheat Lockout .. L2 - Ignition Lockout .. L6 - False Flame Lockout .. F1 - Low Water Pressure .. F2 Or Fn Or Ln - Flame F3 - Fan Fault .. F4 Or L4 - Flow Thermistor Fault .. F5 Or L5 - Return Thermistor Fault .. F6 - Outside Sensor No CH Operation but HW Works OK .. No HW But CH On .. No Display ..605 SPARE PARTS.

7 616 BENCHMARK & COMMISSIONING ..62 CONTENTS8 INSTALLATION and ServicingSECTION 1 - GENERALNote. Gas consumption is calculated using a calorific value of MJ/m3 (1038 Btu/ft3) gross or MJ/m3 (935 Btu/ft3) nettTo obtain the gas consumption at a different calorific value:a. For l/s - divide the gross heat input (kW) by the gross of the gas (MJ/m3)b. For Btu/h - multiply the gross heat input (kW) by For ft3/h - divide the gross heat input (Btu/h) by the gross of the gas (Btu/ft3) d. For m3/h - multiply l/s by to symbolsGB = United Kingdom IE = Ireland (Countries of destination)PMS = Maximum operating pressure of waterC13 C33 C53 = A room sealed appliance designed for connection via ducts to a horizontal or vertical terminal, which admits fresh air to the burner and discharges the products of combustion to the outside through orifices which, in this case, are concentric.

8 The fan is up stream of the combustion = An appliance designed for use on 2nd Family gas, Group H only.* The value is used in the UK Government s Standard assessment Procedure (SAP) for energy rating of dwellings. The test data from which it has been calculated have been certified by a notified 1 - General Data*Required for maximum flow rate. Boiler operates down to 2 l/min DHW delivery ** In areas of low water pressure the DHW restrictor can be removedTable 2 - Performance Data - Central Heating Boiler Input : Max. Min. 24 30 35 Boiler Input Q Nett CV kW Gross CV kW Gas Consumption m3/h (ft3/h) (89) ( ) (22) ( )Boiler Output : Non Condensing kW 70oC Mean Water temp.

9 Condensing kW 40oC Mean Water temp. Seasonal efficiency* SEDBUK 2005 efficiency* SEDBUK 2009 Classification CLASS 6 Maximum DHW Input : 24 30 35 Nett CV kW Gross CV kW Gas Consumption m3/h (ft3/h) (89) (111) (129)Maximum kW DHW Output DHW Flow Rate l/min 35 C temp. rise. (gpm) ( ) ( ) ( )DHW Specific Rate l/min (gpm) ( ) ( ) ( )Table 3 - Performance Data - Domestic Hot Water 24 30 35 Gas supply 2H - G20 - 20mbar Gas Supply Connection 15mm copper compressionInjector Size mm Connection Domestic Hot Water 15mm copper compressionOutlet Connection Domestic Hot Water 15mm copper compressionFlow Connection Central Heating 22mm copper compressionReturn Connection Central Heating 22mm copper compressionFlue Terminal Diameter mm 100 Average Flue Temp-Mass Flow Rate (DHW) 63 C - 11g/s 68 C - 13g/s 73 C - 15g/sCO2 Content ( ) Max.

10 DHW Min. CH Working Pressure (Sealed Systems) bar (lb/in2) ( )Maximum Domestic Hot Water Inlet Pressure bar (lb/in2) (kPa) (145) (1000)Minimum Domestic Hot Water Inlet Pressure* bar (lb/in2) (kPa) ( ) (80) ( ) (130) ( )** (130)Minimum DHW Inlet Pressure to operate at system pressure All Model sizes bar Electrical Supply 230 V ~ 50 HzPower Consumption W 94 101 114 Fuse Rating External : 3A Internal : T4A HRC L250 VWater content Central Heating litre (gal) ( ) Domestic Hot Water litre (gal) ( ) Packaged Weight kg INSTALLATION Weight kg 29 Casing Size Height mm 700 Width mm 395 Depth mm 2789 INSTALLATION and SERVICING SECTION 1 - GENERALB oiler Page Make and model.


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