Installation and operating instructions for the MAX …

1 45833A Printed in Canada 22-04-2016 Installation and operating instructions for the MAX CADDY WOOD FURNACE (PF01102 model) Certified according to CSA , CSA , UL391, CSA , UL 1995, CAN/CSA and UL 727 FURNACE MODELS INCLUDED IN THIS MANUAL WOOD ONLY COMBINATION 20 kW / 25 kW AND OIL Read these instructions carefully before installing and operating your furnace. CONGRATULATIONS! You have purchased one of the finest wood or combination furnaces available on the market. We are confident that your furnace will provide years of comfort and safe operation.

2 Please keep this document! Verified and tested for Canada and the United States by an accredited laboratory. This manual is available for free download on the manufacturer s web site. It is a copyrighted document. Re-sale is strictly prohibited. The manufacturer may update this manual from time to time and cannot be responsible for problems, injuries, or damages arising out of the use of information contained in any manual obtained from unauthorized sources. Eco-energy at the hearth of your home PSG 250, de Copenhague, St-Augustin-de-Desmaures (Quebec) CANADA G3A 2H3 2 TABLE OF CONTENT 1.

3 INTRODUCTION .. 5 2. APPLIANCE PERFORMANCE(1) .. 6 3. GENERAL FEATURES .. 7 4. SPECIFICATIONS .. 8 5. MAX CADDY FURNACE TECHNICAL DATA .. 9 6. FURNACE DIMENSIONS .. 9 7. CHIMNEY AND DRAFT .. 11 8. SAFETY RULES .. 11 GENERAL REQUIREMENTS .. 11 ODOUR FROM THE PAINT .. 11 ASH DISPOSAL .. 11 CREOSOTE BUILD-UP AND 11 SMOKE DETECTOR .. 12 DOOR GLASS .. 12 GLASS SPECIFICATIONS .. 12 ASH DRAWER .. 12 ASH GRATE .. 12 MAX CADDY WOOD ONLY FURNACE, COMBINED WOOD / ELECTRIC OR PARALLEL ADD-ON PF01102 .. 13 9. Installation instructions .. 14 BLOWER Installation .

4 14 LINK BOARD Installation AND CONNECTION .. 14 TOUCHSCREEN Installation AND CONNECTION .. 18 HOT AIR PLENUM TEMPERATURE PROBE Installation AND CONNECTION (RTD) .. 19 SERVOMOTOR Installation AND 20 UNIT LOCATION .. 21 MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS AND FLOOR PROTECTION .. 21 MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS .. 22 MINIMUM CLEARANCES TO COMBUSTIBLES MATERIALS FOR AIR RETURN DUCT .. 23 MINIMUM CLEARANCES TO COMBUSTIBLES MATERIALS FOR HOT AIR PLENUM .. 23 FLOOR PROTECTION .. 23 FLUE AND BAROMETRIC DRAFT CONTROL CONNECTION.

5 24 ELECTRICAL CONNECTIONS .. 25 DAMPER .. 25 COMBUSTION AIR AND FRESH AIR INTAKE ADAPTER Installation (OPTIONAL) .. 25 HOT AIR PLENUM .. 26 PARALLEL Installation .. 26 ELECTRICAL ELEMENT Installation (OPTIONAL).. 29 INTRODUCTION .. 29 CONNECTING THE ELECTRICAL ELEMENT .. 29 10. THERMOSTAT Installation .. 30 WOOD FURNACE 30 COMBINATION WOOD-ELECTRIC OR WOOD-OIL FURNACE .. 30 COMBINATION WOOD-ELECTRIC-OIL .. 30 Installation OF AN AIR CONDITIONING UNIT .. 31 HEATPUMP Installation .. 31 Installation OF A DOMESTIC WATER PRE-HEATING SYSTEM OR A HUMIDIFIER.

6 32 11. CONFIGURATION AND operating instructions .. 32 CONTROLS SYSTEM .. 32 SYSTEM CONFIGURATION .. 33 TOUCH SCREEN .. 33 ICONS DESCRIPTION .. 33 LANGUAGE SELECTION AND TEMPERATURE 34 ADDING AUXILIARY HEATING SOURCE AND SELECTION OF OPTIONS .. 34 TRANSITION TO AN AUXILIARY HEAT SOURCE .. 34 TRANSITION SETTINGS .. 34 AUXILIARY HEAT SOURCE PRIORITIZATION .. 35 EXTERNAL TEMPERATURE PROBE .. 35 BI-ENERGY FUNCTION .. 35 DISTRIBUTION BLOWER SPEED CONFIGURATION .. 36 DISTRIBUTION FAN SPEEDS .. 36 SYSTEM BALANCING .. 36 operating instructions .

7 37 HEAT MODE .. 37 3 COOL MODE .. 37 CIRC MODE (AIR CIRCULATION) .. 37 WOOD HEATING .. 38 LIGHTING .. 38 PREHEATING .. 38 HEATING .. 38 EARLY SIGNS OF AN OVERFIRED FURNACE: .. 38 WOOD AS HEATING FUEL .. 39 PROLONGED POWER FAILURE .. 39 CHIMNEY FIRES .. 39 LOCAL FIRE DEPARTMENT .. 39 12. MAINTENANCE .. 40 MAINTENANCE OF THE EXCHANGERS .. 40 CHIMNEY MAINTENANCE .. 41 SMOKE PIPE INSPECTION .. 41 BLOWER MOTOR MAINTENANCE .. 41 FILTERS .. 41 AIR FILTER DIMENSIONS .. 41 DOOR GASKET MAINTENANCE .. 41 DOOR ADJUSTMENT PROCEDURE .. 41 13.

8 REPLACEMENT PARTS .. 42 DOOR GLASS .. 42 GASKET .. 42 14. TROUBLESHOOTING .. 42 VALIDATING STATUS OF A COMPONENT .. 43 DISTRIBUTION BLOWER .. 43 AIR DAMPER, HOT WATER AND HUMIDIFIER .. 43 TEMPERATURE PROBE (RTD) .. 44 MAIN ERROR CODES, POSSIBLE CAUSES AND SOLUTIONS .. 44 UNIT OVERHEAT .. 44 NO HEAT .. 45 COMMUNICATION ERROR .. 45 SMOKE SMELL .. 46 THE LCD TOUCH SCREEN DOES NOT LIGHTUP.. 46 AUXILIARY OVERRIDE .. 46 15. GENERAL ELECTRICAL DIAGRAM .. 47 16. ELECTRICAL DIAGRAM FOR PARALLEL FURNACE .. 48 17. ELECTRICAL DIAGRAM FOR ELECTRIC UNIT.

9 49 WOOD/OIL COMBINATION FURNACE .. 50 18. GENERAL NOTES .. 52 19. DRAFT AND CHIMNEY .. 52 20. OIL TANK AND PIPING .. 52 21. BURNER 52 22. APPLIANCE Installation .. 53 UNIT LOCATION .. 53 PARALLEL Installation .. 53 MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS .. 53 FLOOR PROTECTION .. 54 HOT AIR PLENUM .. 54 CONNECTING PIPE AND MANUAL DAMPER .. 54 DIFFERENT Installation .. 55 COMBUSTION 56 ELECTRICAL WIRING .. 56 THERMOSTAT .. 56 23. OPERATION INSTRUCTION .. 56 FAN SPEED CONTROL .. 56 COMBUSTION SAFETY CONTROL .. 56 PRE-PURGE .. 56 SAFE OPERATION.

10 56 4 TEMPORARY DISENGAGEMENT OF THE BURNER .. 56 COMBUSTION ADJUSTMENT AND VERIFICATION .. 57 COMBUSTION VERIFICATION PROCEDURE: .. 57 ELECTRODES SETTING .. 58 APPLIANCE START-UP .. 59 PROLONGED CLOSING .. 59 24. TECHNICAL DATA .. 59 UH MAX CADDY .. 59 25. MAINTENANCE .. 59 MAINTENANCE .. 59 SERVICE .. 60 FILTERS .. 60 26. ELECTRICAL DIAGRAM BECKETT OIL UNIT .. 61 27. ELECTRICAL DIAGRAM RIELLO OIL UNIT .. 62 28. LINK BOARD OPTIONS CONNECTIONS .. 63 ELECTRICAL CONSUMPTION .. 63 OUTDOOR PROBE .. 63 HOT WATER .. 63 24V ADDITIONNAL EQUIPMENT.