Installation and Operation Manual - Brodie …

1 1 Brodie Meter Co., LLC19267 Highway 301 North (30461)PO Box 450 Statesboro, GA 30459-0450 Phone: (912) 489-0200 Fax: (912) of BiRotors, Oval Gear Meters, and Control ValvesX-9900 Revision 03 Model 9900 Series Oval Gear Meterwith Smart Meter ManagerInstallation and Operation Manual22222222iiEssential InstructionsBrodie Meter Co., LLC designs, manufactures and tests its products to meet many national andinternational standards. Because these instruments are sophisticated technical products, you mustproperly install, use and maintain them to ensure they continue to operate within their normalspecifications. The following instructions must be adhered to and integrated into your safety programwhen installing, using and maintaining Brodie Meter Co., LLC products. Read all instructions prior to installing, operating, and servicing the product. If this instructionmanual is not the correct Manual , telephone 1-912-489-0200 and the requested Manual will beprovided. Save this instruction Manual for future reference.

2 If you do not understand any of the instructions, contact your Brodie representative for clarification. Follow all warnings, cautions, and instructions marked on and supplied with the product. Inform and educate your personnel in the proper Installation , Operation , and maintenance of theproduct. Install your equipment as specified in the Installation instructions of the appropriate instructionmanual and per applicable local and national codes. Connect all products to the proper electricaland pressure sources. To ensure proper performance, use qualified personnel to install, operate, update, program, andmaintain the product. When replacement parts are required, ensure that qualified people use replacement partsspecified by the manufacturer. Unauthorized parts and procedures can affect the product sperformance and place the safe Operation of your process at risk. Look-alike substitutions mayresult in fire, electrical hazards, or improper Operation . Ensure that all equipment doors are closed and protective covers are in place, except whenmaintenance is being performed by qualified persons, to prevent electrical shock and instrument contains electronic components that are susceptible to damage by static electricity.

3 Proper handling procedures must be observed during the removal, Installation , or other handling of internal circuit boards or Procedure:1. Power to unit must be Personnel must be grounded, via wrist strap or other safe, suitable means before any printed circuitcard or other internal device is installed, removed, or Printed circuit cards must be transported in a conductive bag or other conductive container. Boardsmust not be removed from protective enclosure until immediately before Installation . Removedboards must immediately be placed in protective container for transport, storage, or return instrument is not unique in its ESD (electrostatic discharge) sensitive components. Most modernelectronic designs contain components that utilize metal oxide technology (NMOS, CMOS, etc.).Experience has proven that even small amounts of static electricity can damage or destroy thesedevices. Damaged components, even though they appear to function properly, exhibit early Meter Co.

4 , LLC ( Brodie ) shall not be liable for technical or editorial errors in this Manual or omissions from thismanual. Brodie makes no warranties, expressed or implied, including the implied warranties of merchantabilityand fitness for a particular purpose with respect to this Manual and, in no event, shall Brodie be liable for anyspecial or consequential damages including, but not limited to, loss of production, loss of profits, names used herein are for manufacturer or supplier identification only and may be trademarks/registered trademarks of these contents of this publication are presented for informational purposes only, and while every effort has been made toensure their accuracy, they are not to be construed as warranties or guarantees, expressed or implied, regarding theproducts or services described herein or their use or applicability. We reserve the right to modify or improve the designs orspecifications of such products at any does not assume responsibility for the selection, use or maintenance of any product.

5 Responsibility for properselection, use and maintenance of any Brodie product remains solely with the purchaser and Meter Co., LLCS tatesboro, Georgia, USAAll rights reserved. No part of this work may be reproduced or copied in any form or by any means - graphic,electronic or mechanical - without first receiving the written permission of Brodie Meter Co., LLC.,Statesboro, Georgia, LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein and except asotherwise expressly provided herein, Brodie Meter Co., LLC ( Brodie ) warrants that the firmwarewill execute the programming instructions provided by Brodie , and that the Goods-manufactured orServices provided by Brodie will be free from defects in materials or workmanship under normal useand care until the expiration of the applicable warranty period. Goods are warranted for twelve (12)months from the date of initial Installation or eighteen (18) months from the date of shipment byBrodie, whichever period expires first.

6 Consumables and Services are warranted for a period of 90days from the date of shipment or completion of the Services. Products purchased by Brodie from athird party for resale to Buyer ( Resale Products ) shall carry only the warranty extended by theoriginal manufacturer. Buyer agrees that Brodie has no liability for Resale Products beyond makinga reasonable commercial effort to arrange for procurement and shipping of the Resale Products. IfBuyer discovers any warranty defects and notifies Brodie thereof in writing during the applicablewarranty period, Brodie shall, at its option, promptly correct any errors that are found by Brodie inthe firmware or Services, or repair or replace point of manufacture that portion of the Goodsor firmware found by Brodie to be defective, or refund the purchase price of the defective portion ofthe Goods/Services. All replacements or repairs necessitated by inadequate maintenance, normalwear and usage, unsuitable power sources, unsuitable environmental conditions, accident, misuse,improper Installation , modification, repair, storage or handling, or any other cause not the fault ofBrodie are not covered by this limited warranty, and shall be at Buyer s expense.

7 Brodie shall not beobligated to pay any costs or charges incurred by Buyer or any other party except as may be agreedupon in writing in advance by an authorized Brodie representative. All costs of dismantling,reinstallation and freight and the time and expenses of Brodie s personnel for site travel anddiagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by repaired and parts replaced during the warranty period shall be in warranty for the remainderof the original warranty period or ninety (90) days, whichever is longer. This limited warranty is theonly warranty made by Brodie and can be amended only in writing signed by an authorizedrepresentative of Brodie . Except as otherwise expressly provided in the Agreement, THERE ARENO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESSED OR IMPLIED, AS TOMERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, OR ANY OTHER MATTER WITHRESPECT TO ANY OF THE GOODS OR SERVICES. It is understood that - corrosion orerosion of materials is not covered by our Limitation Of Remedy And Liability: Brodie Shall Not Be Liable For Damages Caused By DelayIn Performance.

8 The Sole And Exclusive Remedy For Breach Of Warranty Hereunder Shall BeLimited To Repair, Correction, Replacement Or Refund Of Purchase Price Under The LimitedWarranty Clause In Section 1 Herein. In No Event, Regardless Of The Form Of The Claim Or CauseOf Action (Whether Based In Contract, Infringement, Negligence, Strict Liability, Other Tort OrOtherwise), Shall Brodie s Liability To Buyer And/Or Its Customers Exceed The Price To Buyer OfThe Specific Goods Manufactured Or Services Provided By Brodie Giving Rise To The Claim OrCause Of Action. Buyer Agrees That In No Event Shall Brodie s Liability To Buyer And/Or ItsCustomers Extend To Include Incidental, Consequential Or Punitive Damages. The Term Consequential Damages Shall Include, But Not Be Limited To, Loss Of Anticipated Profits, Loss OfUse, Loss Of Revenue And Cost Of of Contents Oval Flowmeter Series 9900 .. 3 Description .. 3 Design Features - Oval Flowmeter .. 3 Principle of Operation - Oval Flowmeter.

9 3 Specifications - Oval Flowmeter .. 4 Specifications - Smart Meter Manager .. 10 Installation .. 11 Receipt of Equipment .. 11 Recommended Storage Practice .. 11 Return Shipment .. 11 Installation - Mechanical .. 11 Electrostatic Discharge Protection .. 11 Installation - Electrical .. 12 Operation .. 16 Pre-Start Check .. 16 Start-up and Operation of Flowmeter .. 16 Operation of the HART Communicator with Smart Meter Manager .. 16 Maintenance .. 25 General .. 25 Disassembly and Assembly .. 25 Removal of Smart Meter Manager .. 27 Pickoff Removal/ Installation Instructions .. 27 Monitoring the Integrity of the SMM Electronics-Alarms .. 27 222222222 This page intentionally left Oval Flowmeter Series DescriptionThe Brodie 9900 Series Oval Flowmeter/Transmitter with Smart Meter Manager (SMM) isa very high accuracy, positive displacement meterwhich utilizes microprocessor based electronicsto provide multivariable flow computation andoutput for volumetric and mass measurementrequirements.

10 It is designed for use in thechemical, industrial, food and beverage,pharmaceutical and hydrocarbon of the most significant features of thesemeters is their ability to handle both low and highviscosity products with a low pressure dropacross the meter. They are supplied in acompact, 3-piece design which uses both frontand rear flanges instead of the closed-end bodyconfiguration found in traditional oval sizes are 1/2" through 3". Smart Meter Manager inside best defines theBrodie 9900 Oval Flowmeter/Transmitter. Pastproducts have only delivered simple squarewave pulse outputs that represented rawunfactored meter pulses (K-Factors).K-Factors require additional processing by asecondary piece of electronics to convert toengineering units or factored 4-20 mA analogoutput. The need for secondary electronics,additional wiring and power supplies can beeliminated by using the SMM. The Smart MeterManager (SMM) is a multivariable flow computerthat fits inside the standard Brodie UMB(Universal Mounting Box).