Transcription of INSTALLATION, OPERATION & MAINTENANCE …
1 ContentsMachine Warnings.. 2 Saf et y Precautions..3 LongTermStorage..3 Descript ion..4 Pro tectionDevices& Accessories.. 5 Installation& Start-Up..5-7 PipingConfiguration..7 MAINTENANCE & Lubrication..8-13 Parts Lists..14Va cuumPackageSection..15 WiringDiagram.. 16 IRB-EZA80509 INSTALLATION, OPERATION & MAINTENANCEEasyAir 8000 Factory Bl owerPackageSystemROOTS pr oductsaresoldsubjectto thecurrentGeneralTermsof Sale, Ro otsCustomerServiceHotLine1- 877-363-ROOT(S)(7668)or direct h operatingthi smachinehasfullyreadandunderstoodthisins tructionman -ua l, andthattheyarefullyawareofthemeaningsoft hefol -lo G! d deathorseriouspersonalinj uryandtherisksassociatedwiththi s typeofmachine,usesafe com-pressedairfromthemachine,thismayal socontain ga s va porsorsolid G!
2 Do notstandon G! Ensuremachineis fullyisolatedfrommainssupply,lockedoutan dtheai r pressurehasbeentot al ly rel iev ed be forecarr G! Riskofel y G! G! Readinstructionmanualcareful ly befor e position-ing, G! chre G! Riskofaccide cally in theeventofa powercut,reset ! Theunitproducesa hi shouldbewornif do or s G! ,lessblowerandconsumables(i .e . lubrication,belts andfi l-terelement),shallcomewitha full18/24monthfactorywar-ranty. ReferenceDresserRootsdocument WP-5020for r yournearestRootsoffice contactinformation,pleaseco nsult fe ty Prec aut ionsCAU TION:The machine is de liv ered wit hou t oi l. Oil mustbe ad ded be fo re sta rt ing up, (se e page 11).Followtheseprecautionsin additiontoanyotherlocalsafetyre gulationswheninstalling,maintainingorope ratingthemachine:MET HODSOF WORKING Usepropercareandgoodproceduresin handling,lift -ing,installing,operatingandmaintainingt heequipment.
3 Electricalworkmustonlybecarriedoutbysuit ablyqual-if iedandauthorizedpe rsonnel. Makesurethattheelectricalsupplyis ofthespecifiedvoltageandhasadequatefusep rotection. Isolate theelectricalsupplyandreleaseallairpress urebefor e at temptingtocarry outworkonthemachine. Themachineis notintendedforuseasa workstation. Oil mustbehandled,containedanddisposedofin a safeandsuitablemanner. Pr ovideadequatesafeguardsagainstaccidentsf orper-sonsworkingonornearthemachinedurin ginstallationandoperation. Do notdirecthigh-pressureairat anypartofthebody. Do Theblowercasingandassociatedpipingandacc es-soriesmaybecomeho t enoughtocausemajorskinburnsoncontact. Do notreachintoanypartoftheenclosureorblowe rwhenit is ernalandexternalrotatingpartsoftheblower anditsdr ivingequipmentcancauseseriousphysicalinj uries.
4 Keepclearofopeninletpipingandthedischarg eofblowers. Beforeoperatingthemachinewithpipingdis-c onnected,fita substantialcoarsescreenovertheopenconnec tion. Keepclearoftheblastfrompressurereliefval vesandunloadingvalves. Avoidextendedexposuretomachinerythatex ceedssafenoiselevels. Topreventun wanted heat an d no iseemittingfromthecustomersu pplied dischargepipingit maybenecessaryto lag orinsulat e thecu st omersu ppl NOT Donotatt emptto adjustthesettingofthepressurereliefvalve orunloadingvalve. Donotusegasolineorot herflammablefluidsto cleanblowerparts. Donotexceedtheoperatinglimitationsspecif iedin theContractDetailswithoutconsultingDress erRoots. Donotoperatetheunitin anexplosiveatmosphere. forclearancesrequired. Donotbypassorrenderinoperativeanysafetyo rpro-tectiondevices.
5 Donotpressurize ventedblowercavitiesfromanexter -nalsource, (172kPa) G TERMSTO RA GEProvidingthelongtermst orage plastic wrap installed aroundthepackagebeforesh ipping is notdi st urbedan d thepa ckageis stored insidea bu ildingawayfr omtheelementsthepackagecanbest or ed for a pe riodofupto o oneyearwithoutanyreq uiremen ts .In th e eventan y ofthebe lowconcernsari seplease consult thefactory. Thepackageis tobest oredoutside. Thepackageis subjectedtohighhumidity. Thepackageis tobesubjecttoextreme highorlowambienttemperatures. Th e lo ngter mstorag e pr ot ec tionis re move d ordamaged Thepackageis tobeinstalledforanextendedperiodoftime aft erthelongtermst orageplastic wrapis RAL CONFIGURATIONROOTS EasyAir 8000blower/exhausterpackagesareavail-abl ein a rangeofsizes,witha ,blowerdrive, onThe acousticenclosureincorporatesremovablepa nelsformaintenanceaccess,andis ,sothatnoexter -na l motordrivestheblowerbymeansofa V-beltequippedwith a r yournearestRootsoffice contactinformation,pleaseco nsult ANDARDDEVICEST hefollowingdevicesaresuppliedwitha standardfactoryblowerpackagesystem.
6 Inletfilter/silencer Panel-mountedfilterrestrictionindicator Dischargesilencer/sub-baseassembly Pr essurereliefvalve Checkvalve Vibrationpad Dischargepressurega uge Dischargeflexconnector(beforecheckvalve) Oil dr ainmanifold TEFCEPACT motor V-beltdrivewithpatentedtensioner Acousticenclosure(fanventilated)Protecti on Devices& AccessoriesOPT IO NSThesedevicescanbesuppliedonrequest: Switches,pressureandtemperature Unloadingvalve,Rootspatentpending Lever-operatedbutterfly isolationvalve,mountedin cus-tomerpipingdownstream Starterpanel Localmounttemperaturegauge,mountedin customerpipingdownstreamInstal lati on & Start- UpLOCATIONS electa , si de panelaccessis expected,use 24 accessspacing in placeof 1 .FOUNDATIONT heunitmustbemountedona firmfoundationwhichmustbesmooth,flat, TINGANDMOVINGS omeunitsareshippedful ly twoseparatesections.
7 Th e or e at temptingtoliftormovea unit,refertothetablebelowfortheunitweigh tandcheckthatthisdoesnotexceedthesafewor kingloadofth e 24 1 Packagewi thBl owerSi zes33& 4245& 5347,56& 6556,68& 409615& 412615,418& 616 Wei ght (l b)104012801900224034504235 Wei ght (kg)472581862101615651921 FUL LY -AS SEMBLEDUNITSR emovethescrewssecuringthetwocoverplatesa t eachsideofthebaseframeassemblyandtakeoff theplatestore vealthetwochannelsin uck,orwitha hoistusingwireropesanda spreaderbaras stall ation& Star t-UpForlargeenclosures,cableaccessopenin gis ,cableaccessopeningis nnection and wi ri ng must be ca rr ie d out bya qu alifi ed an d aut ho ri zed perso n in acc or -da nce with loc al wir in g regulat ion EC TRIC ALRefe r to the supp lied ma nufa ctu re r el ec tricaldrawings fo rth e ma in motor, cooli ng fan s an d ac ces soriescon nec tion HORINGB oltdown thebaseframeusinganchorbolts in notfit externalanti-vibrationmountings.
8 R yournearestRootsoffice contactinformation,pleaseco nsult machine is del ivere d wi th ou t oil . Bef orepr oce eding, fil l the blo wer with oil of thecor rect type as detailedin the blowerIOMman ual. Lubricatemotorper specified and recommendedlubricationis Rootssyn -the ti c lubricationP/N 813-106-XXXof the properviscosityfor the ambienttemperatureof the spaceblowerandmo tor ar e mounted REPa ckagesaregenerallysuppliedwith40 ,thetemperatureinsidetheenclosuremustnot ex ceed120 F(49 C).Fo r ve ryhotclimates,50 Cmotorsareneeded,in thiscase,thetemperatureinsidetheenclosur emustnotexceed135 F(57 C). lati on & Start- UpLUBRICATIONCa rryoutthefollowing ch ec ksandproc edures , andcheckthebox esto verifythatth e sta rt -u p ha s bee n carriedoutcorrectly:St art -UpPipi ng Conf igur ationCu sto mer PipingCon nect io n:Cus tom er pip ing dis -ch arg e/inletsho uld be co nn ec ted to th e packagein aman ne r th at will not exert ex ter na l fo rc es on the pac kag flexibleexpansion joi nt sh oul d be used betweenpack -ag e an d the customer conn ec ti /P rocedureDone1 Base frame as sembly securely anc hored toth efoundati on.
9 Seefoundati onre quire men ts underthe Insta llatio n & Start-Up secti onof theap-propriate bl ower packagemanua l. 2 Machinefilled with thespecifiedan d recommendedRoots synthetic lubr icationof th e pr operviscosityforth e ambient te mpe ra tureof thespacethebloweran dmotorare loc ate d. Detailedinstructions reg ardin gfillingtheblower with lubricationandinstalling thede cals attac hed to thelu br icationsight tubesar e pro-vide d onpage9 of thisman theseins tr uc ti onsfo r proper filli ng an d decalin st allationins tr uc ti ons .DO NOT OVERFILL 3Pi pi ngan d check va lve connecte d w/ flexiblecon-ne cti onins ta lled. Flex ibl e connecti onsw/ controlro dsrequire proper adj us eas e refertotheappropriate bl ower pac kage manua l forinstallationpr oc ed ures.
10 4 Drive be lt ali gnmentandten si onarecor Dr ive be lt sec ti onofth e appr op riate bl owerpa ckagemanual. 5 Corre ct di rec ti onofrotati onis CCWwhe n facingthesha ft en d ofth e bl ower . (J ogmotor checkdi re cti oncorre spondswithdi re cti onsho wn bythedi recti onarrows) Wait forthebl ower tocometocompl ete stopbe forere sta rt in g (j og ging)themotor. 6 Runmachi nefo r 1- 1/2hours. Che ck forleaks,vibrati on,hotspots orun us ua l noises. 7Re- check drive be lt te ns iontoverif y co rrectafterfirst 8 hoursofope ra ti on. 8Ve rify relief valve ope ra ti on. 9Ve rify all exh aus t fa nsareop erati ng whe n mainmotoris op er ati ng. 10If th e pa cka gewas supplied withshutdown/alarmins trumentati onverify if shut down/alarminst ru-mentati onis insta lled andopera ti ng.
