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Instructions Manual S701-724, English - PushCorp

Edition 07/2014 Translation of the original instruction for Hardware Revision Servo Amplifier (STO dual channel)Instruction ManualKeep all manuals as a product componentduring the life span of the all manuals to future users and ownersof the s701_e.**Record of Document Revisions:Revision Remarks02/2010 Product brand, memory card, part number scheme, faults, EnDat , Multilink, certificates,GOST-R, SSI input (X5 clock - inverted), PosI/O-Monitor added, Safety Card S1 added, T V pro-ved safety, FAN option F2, X4A/3 changed from XGND to STO2-Enable, Stop and EmergencyStop examples moved to WIKI07/2010 New DriveGUI icon, bridge DGND-GND (dig-I/O) changed, type 6 integrated, transport and stora-ge classes12/2010 Expansion module 2 CAN, company name, name plate, CE certificate06/2011 Part number scheme updated, encoder emulation via X1, BiSS-C, Feedback systems visualized,STO SIL3/PLe, certificates removed09/2011 New Certificates added, safety characteristic data updated06/2012 Fusing corrected, expansion card FB2to1 new, Emergency Stop updated07/2013 Feedback - ENCVON note, FBTYPE 34, KCM modules, CE declaration of conformity, formal im-provements, BiSS C Renishaw, according to IEC 82079, safety cards S1/S2 replaced by S3/S4,diagram "Behavior in the

1 General 1.1 About this manual This manual describes the S701x-S724x series of digital servo amplifiers (standard ver-sion: 1.5A ...24A rated current).

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Transcription of Instructions Manual S701-724, English - PushCorp

1 Edition 07/2014 Translation of the original instruction for Hardware Revision Servo Amplifier (STO dual channel)Instruction ManualKeep all manuals as a product componentduring the life span of the all manuals to future users and ownersof the s701_e.**Record of Document Revisions:Revision Remarks02/2010 Product brand, memory card, part number scheme, faults, EnDat , Multilink, certificates,GOST-R, SSI input (X5 clock - inverted), PosI/O-Monitor added, Safety Card S1 added, T V pro-ved safety, FAN option F2, X4A/3 changed from XGND to STO2-Enable, Stop and EmergencyStop examples moved to WIKI07/2010 New DriveGUI icon, bridge DGND-GND (dig-I/O) changed, type 6 integrated, transport and stora-ge classes12/2010 Expansion module 2 CAN, company name, name plate, CE certificate06/2011 Part number scheme updated, encoder emulation via X1, BiSS-C, Feedback systems visualized,STO SIL3/PLe, certificates removed09/2011 New Certificates added, safety characteristic data updated06/2012 Fusing corrected, expansion card FB2to1 new, Emergency Stop updated07/2013 Feedback - ENCVON note, FBTYPE 34, KCM modules, CE declaration of conformity, formal im-provements, BiSS C Renishaw, according to IEC 82079, safety cards S1/S2 replaced by S3/S4,diagram "Behavior in the event of an error" Correction S4 safety card (SLP not possible)

2 12/2013 Hint automatic restart, fault table, switch off behaviour in case of faults, SSI emulation timing up-dated, safe to touch voltage 40V->60V05/2014 Warning symbols updated, fusing brake resistor/dc bus, notes dc bus coupling, X8Y set with X4 Amini07/2014 Wiring thermo sensor updated (Feedback)Hardware Revision (HR) Build - Build 0060short housing, X5, X6, - Build 0063connector X0 and X8 mirror-operated, EtherCAT on-board, charging circuit (parallel connection ability) Build 0004memory card usable, two channel STO, X4A codedto pin 2 WINDOWS is a registered trademark of Microsoft CorporationHIPERFACE is a registered trademark of Max Stegmann GmbHSERCOS s a registered trademark of sercos international is a registered trademark of Heidenhain GmbHEtherCAT is a registered trademark and patented technology, licensed by Beckhoff Automation GmbHTechnical changes which improve the performance of the device may be made without prior notice!

3 Printed in the Federal Republic of GermanyAll rights reserved. No part of this work may be reproduced in any form (by photocopying, microfilm or anyother method) or stored, processed, copied or distributed by electronic means without the written permissionof Kollmorgen Europe this for the printed edition (paper version).. for the online edition (PDF format).. should pay attention to as , with Directives and Standards for the machine Declaration of Certificate Certificate S700 with Safety number S700 family of digital servo data data , outputs, aux. voltage tightening conditions, ventilation, mounting holding braking (brake circuit).. and switch-off in standard in the event of an error (with standard setting).. , Emergency Stop-, Emergency Off Function to IEC Instructions Manual3 Kollmorgen07 function characteristic as directed Use data and Shock-hazard current protective device (RCD).

4 To mechanical to electrical connection to the front connector X9 with shielding data for connecting of a servo diagram (Overview).. to various mains supply auxiliary supply (X4).. supply connection (X0), three supply connection (X0), two phase without supply connection (X0), single phase with bus link (X8).. Bus brake resistor (X8).. Module Motor and holding brake connection (X9)..744S701x2-S724x2 Instructions ManualContents07 Feedback Primary and secondary feedback (X2).. Encoder with BiSS analog (X1).. with BiSS digital (X1).. Encoder with EnDat (X1).. with EnDat (X1).. Encoder with HIPERFACE (X1).. Encoder with SSI (X1).. Encoder without data channel (X1).. Encoder with Hall (X1).. ROD (AquadB) 5V, (X1).. ROD (AquadB) 5V, 350kHz (X1).. ROD (AquadB) 5V, 350kHz with Hall (X1).

5 ROD (AquadB) 24V (X3).. ROD (AquadB) 24V with Hall (X3, X1).. SSI Encoder (X1).. Hall sensors (X1).. Electronic Gearing, Master-Slave control to stepper motor controllers (step and direction).. Encoder Emulation, position encoder output - A quad B (X1).. encoder output (X1).. Digital and analog inputs and Inputs (X3B).. Inputs (X3A, X3B and X4A, X4B).. Outputs (X3A, X3B).. RS232 interface, PC connection (X6).. CANopen interface (X6).. EtherNET interface (X7).. Memory as requirements, operating under Screen Service (Jog Mode).. Setup axis operation and LED Instructions Manual5 Kollmorgen07 cards for slot to installation of expansion cards in slot card -I/O-14 card card card - DEVICENET card card - FB-2to1 module cards for slot to installation of expansion cards in slot "F2", controlled cards "PosI/O" & "PosI/O-Monitor".

6 Cards for slot to installation of expansion cards in slot "F2", controlled cards "PosI/O" & "PosI/O-Monitor".. card "Safety 2-2" (S4).. card "Safety 1-2" (S3).. Order Repair- or Disposal request Telefax Instructions ManualContents07 this manualThis Manual describes the S701x-S724x series of digital servo amplifiers (standard ver-sion: ..24A rated current).S7480x and S7720x amplifiers are described in an additional more detailed description of the expansion cards that are currently available and thedigital connection to automation systems can be found, together with our applicationnotes, in Acrobat-Reader format on the accompanying CD-ROM (system requirements:WINDOWS, Internet Browser, Acrobat Reader) in different data and dimensional drawings of accessories such as cables, brake resistors,mains supplies, etc.

7 , can be found in the accessories (PDF) can be printed outon any standard commercial printed copy of the documentation is available from us at extra background information can be found in our "Product WIKI", available for the printed edition (paper version)A printed version of the Manual is enclosed with each environmental reasons, the document was reduced in sizeand printed on DIN you experience difficulties reading the font size of thescaled-down printed version, you can print and use the PDFversion in DIN A4 format 1 can find the PDF version on the CD-ROM accompanyingthe product and on the Kollmorgen for the online edition (PDF format)Bookmarks:Table of contents and index are active of contents and index in the text:The lines are active cross references. Click on the desired line and the appropriate pageis numbers and chapter numbers in the text:Page numbers and chapter numbers in the main text are active references.

8 Click at thepage number or chapter number to reach the indicated Instructions Manual7 Kollmorgen07 usedSymbolIndicationDANGERI ndicates a hazardous situation which, if not avoided, will result indeath or serious a hazardous situation which, if not avoided, could resultin death or serious a hazardous situation which, if not avoided, could resultin minor or moderate situations which, if not avoided, could result in is not a safety symbol indicates important of a danger (general). The type of danger is specified by thewarning text next to of danger from electricity and its of hot of suspended usedStandardContentISO 4762 Hexagon socket head cap screwsISO 13849 Safety of machinery: Safety-related parts of control systems(former EN 954)ISO 12100 Safety of machinery: Basic concepts, general principles for designIEC 60085 Electrical insulation - Thermal evaluation and designation MaintenanceIEC 60204 Safety of Machinery.

9 Electrical equipment of machineryIEC 60364 Low-voltage electrical installationsIEC 60439 Low-Voltage Switchgear and Controlgear AssembliesIEC 60529 Protection categories by housing (IP Code)IEC 60664 Insulation coordination for equipment within low-voltage systemsIEC 60721 Classification of environmental conditionsIEC 61000 Electromagnetic compatibility (EMC)IEC 61131 Programmable controllersIEC 61491 Electrical equipment of industrial machines Serial data link for real-timecommunications between controls and 61508 Functional safety of electrical/electronic/programmable electronicsafety-related systemsIEC 61800 Adjustable speed electrical power drive systemsIEC 62061 Functional safety of electrical/electronic/programmable electronicsafety-related systemsISO 82079 Preparation of Instructions for use - Structuring, content and presentationUL 840UL Standard for Safety for Insulation Coordination Including Clearancesand Creepage Distances for Electrical EquipmentUL 508 CUL Standard for Safety Power Conversion EquipmentIECI nternational Electrotechnical CommissionISOI nternational Organization for StandardizationULUnderwriters Laboratories8S701x2-S724x2 Instructions ManualGeneral07 groundxAFFuse.

10 X Amps, fastxAMFuse, x Amps, mediumxATFuse, x Amps, slowBTB/RTOR eady to operateCANF ieldbus (CANopen)CECommunit EuropeenneCLKC lock signalCOMS erial interface for a Personal ComputerDGNDD igital ground (for 24V, digital inputs and digital outputs)DiskMagnetic storage (diskette, hard disk)EEPROME lectrically erasable programmable memoryEMCE lectromagnetic compatibilityF-SMAF iber Optic Cable connector according to IEC 60874-2 IGBTI nsulated-gate bipolar transistorLEDL ight-emitting diodeMBMegabyteNIZero pulsePCPersonal computerPLPerformance LevelPLCP rogrammable logic controlPWMP ulse-width modulationRAMV olatile memoryRBrakeor RBBrake resistor (sometimes called "regen resistor")RBextExternal brake resistorRBintInternal brake resistorRESR esolverRODD igital encoder (A quad B)SDISafe directionSILS afety Integrity LevelSIL CLSafety Integrity Level Claim LimitSLISafe limited incrementsSLPSafe limited positionSLSS afely limited speedSOSSafe operating stopSS1 Safe stop 1SS2 Safe stop 1 SSIS ynchronous serial interfaceSSRSafe speed rangeSTOSafe torque off (former AS)V ACAlternating voltageV DCDC voltageVDES ociety of German Electrical TechniciansS701x2-S724x2 Instructions Manual9 Kollmorgen07/2014 General2 SafetyThis section helps you to recognize and avoid dangers to people and should pay attention to thisRead the documentation!


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