Instructions - Parts List - GatorHyde

1 Instructions - Parts ListFor spraying or dispensing 1:1 mix ratio materials, including epoxies, polyurethane foam, and polyurea coatings. For professional use approved for use in European explosive atmosphere page 4 for a list of models and maximum working Safety InstructionsRead all warnings and Instructions in this manual. Save these Package, with 2K Ultra-Lite Gun and Cold Spray disposable mixerTI6989bHeated Package, with Fusion GunTI6987b311075 REN 2311075 RContentsRelated Manuals .. 3 Systems .. 3 Models .. 4 Warnings .. 5 Overview .. 8 Isocyanate Hazard .. 9 Foam Self-ignition .. 9 Moisture Sensitivity of Isocyanates .. 9 Keep Components A and B Separate .. 10 Changing Materials .. 10 Component Identification .. 11 Controls and Indicators .. 13 Motor/Pump Control Function Knob .. 13 STATUS Indicator .. 13 Motor Power Switch/Circuit Breaker .. 14 Heater Power Switch/Circuit Breaker.

2 14 Heater Temperature Controls .. 14 Fluid Temperature Sensors and Displays .14 Setup .. 15 Startup of Heated Units .. 22 Heatup Guidelines .. 23 Heat Management Tips .. 23 Heating Foam Resins with 245 fa Blowing Agents .. 24 Spraying/Dispensing .. 25 Pause (Heated Units) .. 26 Refilling Tanks .. 26 Pressure Relief Procedure .. 27 Shutdown .. 27 Maintenance .. 28 Flushing .. 29 Troubleshooting .. 31 Status Codes .. 31 Troubleshooting Chart .. 34 Repair .. 39 Before Beginning Repair .. 39 Removing Supply Tanks .. 39 Recirc/Spray Valves .. 40 Displacement Pump .. 41 Control Module ..43 Fluid Heaters (if supplied) .. 48 Pressure Transducers .. 48 Drive Housing .. 49 Cycle Counter Switch Replacement .. 50 Electric Motor .. 51 Motor Brushes .. 52 Fan .. 52 Parts ..54 Suggested Spare Replacement Parts .. 68 Accessories .. 68 Dimensions .. 69 Technical Data .. 70 Graco Standard Warranty.

3 72 Graco Information .. 72 Related Manuals311075R3 Related ManualsThe following manuals are for Reactor E-10 components and accessories. Some are supplied with your package, depending on its configuration. part No. 253422 Compact Disk includes all Reactor E-10 manuals. Manuals are also available at PumpPart No. Description311076 Instruction- Parts Manual (English)Fluid HeaterPart No. Description311210 Instruction- Parts Manual (English)Fusion Air Purge Spray GunPart No. Description309550 Instruction- Parts Manual (English)Fusion Mechanical Purge Spray GunPart No. Description309856 Instruction- Parts Manual (English)Fusion CS Spray GunPart No. Description312666 Instruction- Parts Manual (English)2K Ultra-Lite Dispense ValvePart No. Description309000 Instruction- Parts Manual (English)3112302K Ultra-Lite Cold Spray and Joint Fill Kits (English)PartMaximum Working Pressure,psi (MPa, bar)Proportioner(see page 4)Unheated Hose35 ft ( m)GunModelPartAP95702000 (14, 140)249570249499 Fusion Air Purge249810AP95712000 (14, 140)249571249499 Fusion Air Purge249810AP95722000 (14, 140)249572249499 Fusion Air Purge249810CS95702000 (14, 140)249570249499 Fusion CSCS22 WDCS95712000 (14, 140)249571249499 Fusion CSCS22 WDCS95722000 (14, 140)249572249499 Fusion CSCS22WD2498062000 (14, 140)2495762496332K Ultra-Lite 2498342498082000 (14, 140)2495772496332K Ultra-Lite 249834 Models 4311075 RModelsThe model no.

4 , series letter, and serial no. are located on the back of the Reactor E-10. For faster assistance, please have that information ready before calling Customer Service.* See page 16 for detailed electrical Proportioner part , SeriesVolts* Electrical ConnectionApplicationMaximum Working Pressure,psi (MPa, bar)Approvals249570, A120 V15 A cord (motor)15 A cord (heaters) Polyurethane Foam Hot Polyureas2000 (14, 140)249571, A240 V10 A cord (motor)10 A cord (heaters) Polyurethane Foam Hot Polyureas2000 (14, 140)249572, A240 V20 A cord (motor andheaters) Polyurethane Foam Hot Polyureas2000 (14, 140)249576, A120 V15 A cord (motor only) Self-leveling Joint Fillers Cold Polyureas2000 (14, 140)249577, A240 V10 A cord (motor only) Self-leveling Joint Fillers Cold Polyureas2000 (14, 140)9902471 Conforms to ANSI/ULStd. 499 Certified toCAN/CSA No. 88 Conforms to ANSI/ULStd. 73 Certified toCAN/CSA No.

5 689902471 Warnings311075R5 WarningsThe following general warnings are for the setup, use, grounding, maintenance, and repair of this equipment. Additional, more specific warnings may be found throughout the body of this manual where applicable. Symbols appearing in the body of the manual refer to these general warnings. When these symbols appear throughout the manual, refer back to these pages for a description of the specific SHOCK HAZARD Improper grounding, setup, or usage of the system can cause electric shock. Turn off and disconnect power cord before servicing equipment. Use only grounded electrical outlets. Use only 3-wire extension cords. Ensure ground prongs are intact on sprayer and extension cords. Do not expose to rain. Store FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. Read MSDSs to know the specific hazards of the fluids you are using.

6 Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines. Always wear chemically impermeable gloves when spraying, dispensing, or cleaning PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, includ-ing eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to: Protective eyewear Clothing and respirator as recommended by the fluid and solvent manufacturer Gloves Hearing protectionWarnings 6311075 RSKIN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. Engage trigger lock when not spraying. Do not point gun at anyone or at any part of the body.

7 Do not put your hand over the spray tip. Do not stop or deflect leaks with your hand, body, glove, or rag. Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing equipment. Tighten all fluid connections before operating the equipment. Check hoses and couplings daily. Replace worn or damaged Parts AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: Use equipment only in well ventilated area. Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc). Keep work area free of debris, including solvent, rags and gasoline. Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present. Ground all equipment in work area. See Grounding Instructions .

8 Use only grounded hoses. Hold gun firmly to side of grounded pail when triggering into pail. If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem. Keep a fire extinguisher in the work EXPANSION HAZARD Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury. Open a valve to relieve the fluid expansion during heating. Replace hoses proactively at regular intervals based on your operating ALUMINUM Parts HAZARD Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocar-bon solvents or fluids containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical reaction and equipment rupture, and result in death, serious injury, and property damage.

9 WARNINGW arnings311075R7 EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. This equipment is for professional use only. Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and follow the Pressure Relief Procedure in this manual when equipment is not in use. Do not exceed the maximum working pressure or temperature rating of the low-est rated system component. See Technical Data in all equipment manuals. Use fluids and solvents that are compatible with equipment wetted Parts . See Technical Data in all equipment manuals. Read fluid and solvent manufacturer s warnings. For complete information about your material, request MSDS from dis-tributor or retailer. Check equipment daily. Repair or replace worn or damaged Parts immediately with genuine Graco replacement Parts only. Do not alter or modify equipment. Use equipment only for its intended purpose.

10 Call your Graco distributor for infor-mation. Route hoses and cables away from traffic areas, sharp edges, moving Parts , and hot surfaces. Do not kink or over bend hoses or use hoses to pull equipment. Keep children and animals away from work area. Do not operate the unit when fatigued or under the influence of drugs or alcohol. Comply with all applicable safety Parts HAZARD Moving Parts can pinch or amputate fingers and other body Parts . Keep clear of moving Parts . Do not operate equipment with protective guards or covers removed. Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Dis-connect power or air HAZARD Equipment surfaces and fluid that s heated can become very hot during operation. To avoid severe burns, do not touch hot fluid or equipment. Wait until equip-ment/fluid has cooled 8311075 ROverviewThe Reactor E-10 is a portable, electric-pow-ered, 1:1 mix ratio proportioner, for use with a wide variety of coatings, foams, sealants, and adhesives.