Intelligent Drivesystems, Worldwide Services ALUMINIUM ...

1 ALUMINIUM GEAR UNITSWITH SMOOTH kW Intelligent drivesystems , Worldwide ServicesCOMPLETE drive SYSTEMSFROM A SINGLE SOURCEENGEARED MOTORS AND FREQUENCY INVERTERSI ntelligent drivesystems , Worldwide Services2 Geared Motors and Frequency COMPLETE drive SYSTEMSFROM A SINGLE SOURCEH ousing productionShaft productionGear productionMotor productionElectronics productionAdvice on projects, high availability of the required drive technology, short delivery times and rapid local service through 36 globally-based subsidiaries make NORD drivesystems a flexible and dependable partner throughout the world. The NORD headquarters with our technology and logistics centre and administration is located in Bargteheide, near Hamburg. In addition, there are further production facilities in Germany, Italy, Poland, the USA and China.

2 Because we are close to the port of Hamburg and Hamburg airport, our assembled drive units and individual components can be rapidly shipped anywhere in the world. NORD drivesystems produces helical, parallel shaft, bevel gear and worm gear units and is the only manufacturer in the world that produces large scale industrial gear units up to 250,000 Nm as Unicase gear units. Our own gear, shaft, housing and motor production facilities guarantees that our customers always obtain the high quality and reliable deliveries typical for NORD. Supplemented and strengthened by our own electronics production facilities, NORD offers customers complete sophisticated system solutions with the very highest levels of economy and efficiency. n Headquarters with technology and logistics centre in Bargteheide near Hamburgn Gear production in Glinde near Hamburgn Gearing technology production in Gadebusch, Mecklenburg-Vorpommern and in Waunakee, Wisconsin, USAn Motor production in San Giovanni Persico, Italy and Suzhou near Shanghai, Chinan Frequency inverter production in Aurich, Lower SaxonyThe modular building-block structure of our products guarantees maximum variability and flexibility for the configuration of a wide range of individual drive solutions from a single source.

3 High efficiency gear units, combined with energy-efficient motors and centralised or decentralised frequency inverters provide endless possibilities for a multitude of system solutions with maximum efficiency and economy. If required, we can design, build and deliver completely functional, pre-programmed industrial solutions, including all documentation, as a complete logistics set the very highest standards for the production of our drive components. Because of this, we have established a network of production factories for motors, gear units and drive unitn Helical gear unitsn Parallel shaft gear unitsn Bevel gear unitsn Worm gear unitsn Variable speed gear unitsElectric motorsn Energy-saving motorsn Single phase motorsn Smooth motorsn Special motorsElectronic drive Technologyn Control cabinet invertersn Decentralised drive electronicsn Motor startersSurface Corrosion Protectionn nsd tupH surface Motors and Frequency InvertersIE0IE1IE2IE1 = Reference+25 % losses-25 % lossesEN 50598-2(IE classes for inverters)IES0 IES1 IES2 IES1 = Reference+20 % losses-20 % lossesEN 50598-2(IES classes for inverters and motors)Federal Environmental Agency.

4 "The objective of the Ecodesign Directive is to minimise the environmental effects of relevant products which are relevant to the consumption of energy over their entire life cycle." NORD drivesystems drive solutions already fulfil the stringent requirements of the new EN 50598 terms and definitions in EN 50598 Extended ProductComplete system consisting of drive control, motor, power transfer and the driven load EquipmentActual load machine, including the mechanical power transfer by gear units or SystemsMotor plus Motor Control SystemCombination of the drive control and motor including the motor cable, regardless of the motor technology. (PDS/Power drive system = CDM + Motor)Motor Control SystemCDM (Complete drive Module) or Motor StarterCDM = The frequency inverter, including all necessary auxiliary components and equipment.

5 ECODESIGN DIRECTIVE EN50598 NEW EFFICIENCY CLASSES FOR MOTOR SYSTEMSThe new standard which defines the IE classes for inverters and IES classes for the combination of motors and inverters was published at the beginning of Motors and Frequency shaft gear units (Catalogue G1000)3 Foot mounted, flange mounted or hollow shaft mounted3 Hollow or solid shaft3 Compact design3 Unicase cast-iron 200Nm110 - 100, :1 6, Helical Gear Units (Catalogue G1012)3 Foot or flange-mounted3 Die-cast ALUMINIUM housing3 Unicase housing3 Industry standard 37Nm55 3, :1 :1 NORD DRIVESYSTEMSGEARED MOTORSH elical gear units (Catalogue G1000)3 Foot or flange-mounted3 Long life, low maintenance3 Optimum sealing3 Unicase 160Nm10 26, :1 - 14, :1 Bevel Gear Units (Catalogue G1000)3 Up to 95 % efficiency3 Foot mounted, flange mounted or hollow shaft mounted3 Hollow or solid shaft3 Unicase cast-iron 200Nm180 50, :1 13, :1As early as 1981, NORD developed the revolutionary Unicase construction.

6 A closed housing manufactured from a single block combines all the elements of the gear unit. n Single housing which integrates all bearingsn Complete machining in one stepn High output torquesn High axial and radial loadsn High reliabilityn Long service lifen Quiet Motors and Frequency InvertersHelical worm gear units (Catalogue G1000)3 Foot mounted, flange mounted or hollow shaft mounted3 Hollow or solid shaft3 Unicase 15Nm94 - 3, :1 7, 2-stage bevel gear units (Catalogue G1014)3 Up to 97% efficiency3 Foot mounted, flange mounted or hollow shaft mounted3 Hollow or solid shaft3 Unicase cast-iron :1 70:1 UNIVERSAL SI worm gear units (Catalogue G1035)3 Modular3 Universal attachment3 Life-long lubrication3 IEC :1 3, :1 SMI worm gear units (Catalogue G1035)3 Smooth surfaces3 Life-long lubrication3 IEC :1 3.

7 16 Geared Motors and Frequency gear units (Catalogue G1050)3 All bearing points and sealing surfaces are machined in a single operation3 No separating joints in the housing, no sealing surfaces subject to torque3 High-precision axis alignment for quiet running3 Long life, low maintenance3 Gear ratio range to 400:1 with the same foot dimensions3 Parallel axis and right-angled gear 3,000kNm25/30/40/50/75/110/150/190 :1 1, :1 NORD DRIVESYSTEMSINDUSTRIAL GEARED MOTORSUp to 250,000 Nm NORD is the only manufacturer which produces modular industrial gear units with an output torque of up to 250,000 Nm in a one-piece Unicase Industrial Gear UnitsThe optimally matched individual components form the basis for a wide range of versions, great flexibility and short planning and installation times. This enables the drive solutions to be individually tailored to the customer's requirements with short delivery times, even for large gear Motors and Frequency Inverters NORD DRIVESYSTEMSMOTORSE nergy-saving MotorsSwitchable pole motorsSingle phase motorsSmooth motorsExplosion protected motorsgas atmospheresExplosion protected motorsdust atmospheresRing-rib motorsNORD develops its own motors and supplies them to all major markets throughout the world.

8 This ensures a high level of independence from external suppliers and therefore provides our customers with the decisive advantage of short and highly dependable delivery Motors and Frequency starter SK 135E3 Integrated electronic brake rectifier3 Consistent parameter structure3 Reversing starter with soft start functionSizes2V [V]3 ~ 230V3 ~ 400VP [kW] NORD DRIVESYSTEMSFREQUENCY INVERTERS AND MOTOR STARTERSNORD produces frequency inverters and motor starters for the necessary power electronics. Inverter solutions are available for traditional installation in the control cabinet as well as for decentralised and fully-integrated drive frequency inverter SK 500E3 Energy-saving function3 Integrated Posicon positioning control3 Plug-in communication modules (field bus)Sizes 11V [V] 1 ~ 115V 1 ~ 230V 3 ~ 230V 3 ~ 400VP [kW] - 160SK200E decentralized frequency inverter3 Energy-saving function3 Integrated Posicon positioning controlSizes 4V [V] 1 ~ 115V 1 ~ 230V 3 ~ 230V 3 ~ 400VP [kW] - 22 Decentralized frequency inverter SK 180E3 Stand-alone operation3 4 parameter sets (which can be switched online)3 Sensorless current vector control (ISD control)

9 Sizes 2V [V] 1 ~ 115V 1 ~ 230V 3 ~ 230V 3 ~ 400VP [kW] - Motors and Frequency Inverters NORD DRIVESYSTEMSINDUSTRY READY"NORD READY" means that NORD drive units are networked, autonomous and scalable. The key to this are our frequency inverters with their powerful processors and comprehensive equipment with interfaces and functions. Frequency inverters not only monitor themselves and the motor, but also their effect on the load situation within the plant segments and beyond. The integrated PLC processes the data from the sensors and actuators and if necessary initiates a sequence control and communicates high quality drive and application data to the control centre and other networked components. For example, Intelligent sequence controls can enable the drive unit to decide independently on a branch position and act accordingly.

10 However, the drive units can also communicate with each other: "Attention, I am directing a package toward you; start your conveyor belt." A slave drive can then synchronise to a master for a certain task and then return to normal operation. Hundreds of typical functions and parameters are saved and can be simply adopted. In this way, the frequency inverter can coordinate both simple and complex applications independently from the plant control system and if necessary can respond to changes to the process or remedy many process faults independently without external have the drive units for Intelligent processes: Networked Autonomous drive units from NORD drivesystems now play an important role in highly networked systems, in order to advance the so-called fourth industrial revolution, which focuses on the extensive exchange of information at all / Process data10 Geared Motors and Frequency THE ALTERNATIVE TO STAINLESS STEELnsd tupH SURFACE TREATMENTS ealed Surface Conversion SystemProducts available with nsd tupH.