ISO-22400(KPI)の現状 と 今後のIAF ... - mstc.or.jp

1 ISO-22400(KPI) IAF IAF ( Industrial Automation Forum )1 IAF WG 2014 6 25 IAF ( Industrial Automation Forum )2 MES Manufacturing Execution System KPI Key Performance Indicators KPI ISO 22400 Key performance indicatorsISO 22400 IAF ( Industrial Automation Forum )3 MES NWI DIN TC184/SC5 WG9 NWI NWI WG WG( WG( ISO 22400 2 2014 1 6 IAF ( Industrial Automation Forum )4 ISO 22400 IAF ( Industrial Automation Forum )5 MES MES MES ISO 22400 IAF ( Industrial Automation Forum )6 Automation systems and integration Key performance indicators (KPIs) for manufacturing operations management Part 1: Overview, concepts and terminology Part 2: Definitions and descriptions Part 3: Exchange and use ( ) Part 4.))

2 Relationships and dependencies ISO 22400-2 IAF ( Industrial Automation Forum )7 1 Scope 2 Terms and definitions 3 Symbols and abbreviated terms 4 Structure of KPI description 5 Elements used in KPI description 6 Description of KPIs 7 Conformance Annex A (normative)Effect models Annex B (informative)Alternative OEE calculation based on loss time modelISO 22400 IAF ( Industrial Automation Forum )8 ISO 22400 IEC 62264 Level3 Manufacturing Operation Management ISO 22400 IAF ( Industrial Automation Forum )9 IEC 62264 Level 3 IAF ( Industrial Automation Forum )10 Manufacturing automation & control domain dataDetailed schedule dataProduct dataQuality dataPerformance data (KPI)Equipment dataWork-Time dataProcess dataMaterials dataJob order dataLevel 4 Level 3 Level 2 and below ISO 22400 IAF ( Industrial Automation Forum )11 KPI KPI Part2 6 Table 2 Table35) Efficiency indicators 9 Quality indicators 9 Capacity index 4 Environmental indicators 4 Inventory management indicators 6 Maintenance indicators 3 KPIsIAF ( Industrial Automation Forum )12 (1) Worker efficiency (2) Allocation ratio (3) Throughput rate (4) Allocation efficiency (5) Utilization efficiency (6) Overall equipment effectiveness index (7) Net equipment effectiveness index (8) Availability (9) Effectiveness (10) Quality ratio (11) Setup ratio (12)

3 Technical efficiency (13) Production process ratio (14) Actual to planned scrap ratio (15) First pass yield (16) Scrap ratio (17) Rework ratio KPIsIAF ( Industrial Automation Forum )13 (18) Fall off ratio (19) Machine capability index (20) Critical machine capability index (21) Process capability index (22) Critical process capability index (23) Comprehensive energy consumption (24) Inventory turns (25) Finished goods ratio (26) Integrated goods ratio (27) Production loss ratio (28) Storage and transportation loss ratio (29) Other loss ratio (30) Equipment load ratio (31) Mean operating time between failures (32) Mean time to failure (33) Mean time to repair (34) Corrective maintenance ratio Structure of KPI descriptionIAF ( Industrial Automation Forum )14 Content: Name ID Description Scope Formula Unit of measure Range Trend Context: Timing Audience Production methodology Effect model diagram NotesElements used in KPI descriptionIAF ( Industrial Automation Forum )15 Time model for work unitsElements used in KPI descriptionIAF ( Industrial Automation Forum )16 Time model for production orderElements used in KPI descriptionIAF ( Industrial Automation Forum )17 Time model for personnelKPI description: Worker efficiency IAF ( Industrial Automation Forum )18 Content Name: Worker efficiency ID: Description: The worker efficiency considers the relationship between the actualpersonnel work time (APWT) related to production orders and theactual personnel attendance time(APAT) of the employee.

4 Scope: Worker, workgroup, work unit Formula: Worker efficiency = APWT / APAT Unit of measure:% Range: Min: 0% Max: 100% Trend: The higher the better Context Timing: Periodically Audience: Supervisor, management Production methodology: Discrete, batch, continuous Effect model diagram: see Figure Notes: When calculating worker efficiency be careful of possible doublecounts if the worker is working on several work units or productionorders model diagram keyWorker efficiency = APWT / APATIAF ( Industrial Automation Forum )19results, through use of a formula, in a KPIincludes (a 1:1 relationship)has ( is booked or entered)consists of (a 1:n relationship)Worker efficiencyWorkerWorkgroupSiteProductArea Production orderWork centreWork unitOperation sequenceActual personnel work timeActual personnel attendance time IAF ( Industrial Automation Forum )20 KPI KPI KPI KPI KPI IAF ( Industrial Automation Forum )21 ISA95 ISO22400 2 KPI IA user Web KPI IAF ( Industrial Automation Forum )

5 22 ISO 22400 Standardization of Key Performance Indicatorfor Manufacturing Execution SystemYoshiro Fukuda, Hosei UniversityRobrts Patzke, Messtechnic und Fertigungstechnologie GmbH FA MES MOM KPI Manufacturing operations management Key performance indicators