iTNC 530 Information for the Machine Tool Builder

1 itnc 530 The Versatile Contouring Control for Milling, Drilling, Boring Machines and Machining CentersInformation for the Machine tool BuilderAugust 20112iTNC 530 Contouring control for machines with up to 13 axes and controlled spindleHEIDENHAIN inverter systems recommended TFT color fl at-panel display Hard disk with at least 121 GB Programming in HEIDENHAIN conversational format, with or according to DIN/ISOS tandard milling, drilling and boring cycles Touch probe cycles FK free contour programming Special functions for fast 3-D machining Short block processing time ( ms, with option 9) Automatic calculation of cutting data Pallet management Option: Windows XP on MC 422 C dual-processor computer TNC Contouring Control with Inverter System from HEIDENHAINBF 150 color fl at-panel display with TE 530 B keyboardSystem testsControls, motors and encoders from HEIDENHAIN are in most cases integrated as components in larger systems.

2 In these cases, comprehensive tests of the complete system are required, irrespective of the specifi cations of the individual partsIn particular the following parts in controls from HEIDENHAIN are subject to wear:Hard disk Buffer battery Fan StandardsStandards (ISO, EN, etc.) apply only where explicitly stated in the computer and controller unitwith modular inverter system3 ContentsThis catalog supersedes all previous editions, which thereby become to change without noticeWindows and Windows XP are registered trademarks of Microsoft features and specifi cations described here apply for the following control and NC software versions.

3 itnc 530 with NC software versions606 420-01 SP 5 (export license required)606 421-01 SP 5 (no export license required)340 492-06 (with Windows XP, export license required)340 493-06 (with Windows XP, no export license required)Some of these specifi cations require particular Machine confi gurations. Please note also that, for some functions, a special PLC program must be created by the manufacturer. PageTables with Specifi cations, Machine Interfacing, User Functions and Accessories4 Control Systems14 Cable Overviews30 Technical Description33 Overall Dimensions60 Documentation75 Service76 Subject Index78 Please refer to the page references in the tables with the specifi cationsSpecifi cationsiTNC 530 PageControl systems 14 Main computerMC 422 D orMC 422 C with Windows XP16, 60 62 Controller unitCC 422 orCC 424 B20, 60 62 ScreenBF 150 color fl at-panel TFT display22, 63 Operating panelTE 530 B orTE 535 Q orTE 520 B22, 64 Inverter systems **Compact inverters **Modular inverters **Axes1)Max.

4 1333 Rotary axesMax. 333 Synchronized axes 35 PLC axes 35, 50 SpindleMax. 2; second spindle can be controlled alternately with the fi rst spindle45 Shaft speed2)Max. 60 000 min 145 Operating-mode switchover 46 Position-controlled spindle 46 Oriented spindle stop 46 Gear shifting 46 Milling-head changeProgrammable via PLC46NC program memoryMC 422 D: approx. 121 GB on hard diskMC 422 C with 2 processors: approx. 13 GB on hard disk Input resolution and display step Linear m33 Rotary 1 331) As ordered2) On motors with two pole pairs** For further Information , refer to the Inverter Systems brochure (ID 622 420-xx)5 Specifi cationsiTNC 530 PageInterpolationMC 422 DMC 422 C with Windows XP Straight lineIn 4 axes;With option 9: in 5 axes*CircleIn 2 axes.

5 With option 8: in 3 axes*Helix *SplineWith option 939 *Axis feedback control 36 With following error 36 With feedforward 36 Axis clamping 33 Maximum feed rate screw pitch [mm]33 Cycle times of main computerMC 422 DMC 422 C with Windows XP37 Block ms with option 939 Cycle times of controller unitCC 424 BCC 42237 Position ms1) ms37 Speed ms2) ms37 Current controllerfPWM TINT 3 333 Hz 150 s 4 000 Hz 125 s 5 000 Hz 100 s 6 666 Hz 150 s/75 s2) 8 000 Hz 125 s/60 s2)10 000 Hz 100 s/50 s2)fPWM TINT 3 333 Hz 150 s 4 166 Hz 120 s 5 000 Hz 100 s 6 666 Hz 75 s 8 333 Hz 60 s10 000 Hz 50 s37 Permissible temperature range Operation 0 C to +40 CStorage 35 C to +65 C 1) Double-speed without position encoder ( for direct drives)2) Single-speed/double-speed* For further Information , refer to the itnc 530 brochure (ID 363 807-xx)60 000 min 1No.

6 Of pole pairs in motor6 Machine InterfacingMachine interfacingiTNC 530 PageFeature Content Level (FCL) 18 Error compensation 41 Linear axis error 41 Nonlinear axis error 41 Backlash 41 Reversal peaks with circular movement 41 Hysteresis 41 Thermal expansion 41 Stick-slip friction 41 Sliding friction 41 Integral PLC 49 Program formatStatement list49 Program input on the TNC 49 Program input via PC 49 PLC encryption 49 PLC memoryAt least 948 MB on hard disk49 Process memory (RAM)512 KB49 PLC cycle ms49 PLC inputs/outputs 49, 23 PLC inputs, DC 24 V56 (expandable by PL)49, 23 PLC outputs, DC 24 V31 (expandable by PL)49, 23 Analog inputs, 10 V3 (expandable by PL)23 Inputs for thermistors3 (expandable by PL)23 Analog outputs, 10 VMC 422 D: 12 outputsMC 422 C with Windows XP.

7 6 outputs PLC functions 50 Small PLC window 50 Large PLC window 50 PLC soft keys 50 PLC positioning 50 PLC basic program 527 Machine interfacingiTNC 530 PageIntegration of applications51 High-level language programmingPython programming language used in combination with the PLC51 User interface can be custom-designedInclusion of specifi c user interfaces from the Machine tool builder51 Commissioning and diagnostic aids 47 DriveDiagSoftware for diagnosis of digital drive systems47 TNCoptSoftware for putting digital control loops into service47 KinematicsDesignSoftware for creating the Machine kinematics, initialization of DCM44 Integrated oscilloscope 48 Trace function 48 Logic diagram 48 Table function 48 Log 48 Data interfaces 54 Ethernet (100 BaseT) 54 USB254RS-232- 54RS-422 54 Protocols 54 Standard data transfer 54 Blockwise data transfer 54 Blockwise data transfer and simultaneous program runWith program memory on the hard disk54 LSV2 54 Encoder inputs 40 PositionNone, 5 or 101)40 Incremental/absolute1 VPP/EnDat40 Shaft speedCC 422: 6, 10 or 121).

8 CC 424 B: 6, 8, 10, 12 or 141)40 Incremental/absolute1 VPP/EnDat40 Monitoring functions 43 DCM dynamic collision monitoringWith option 40431) As ordered8 AccessoriesiTNC 530 PageElectronic handwheelsOne HR 410, HR 550 FS, HR 520, HR 130, or up to three HR 150 via HRA 11024 26 Touch probesOne TS 220, TS 440, TS 444, TS 640 or TS 740 workpiece touch probeOne TT 140, TT 449 or TL tool touch probe29 PLC input/output systemsModular external input/output systems PL 510 or PL 550 consisting ofBasic module with HEIDENHAIN PLC interface PLB 510: for 4 I/O modulesPLB 511: for 6 I/O modulesPLB 512: for 8 I/O modulesor Basic module with PROFIBUS-DP interfacePLB 550: for 4 I/O modulesPLD 16-8: I/O module with 16 digital inputs and 8 digital outputsPLA 4-4.

9 Analog module with 4 analog inputs for 10 V and 4 inputs for PT 100 thermistors23 USB hub 54 PLC basic program1) 52iTNC programming stationControl software for PCs for programming, archiving, and training*Industrial PCIPC 6110/IPC 6120 remote operation of the control and data transfer28 Software PLCdesign1)PLC development software51 KinematicsDesign1)Software for creating kinematics and initializing DCM44 TNCremoData transfer software55 TNCremoPlusData transfer software with live-screen function55 CycleDesign1)Software for creating cycle structures53 Software Key Generator1)Software for enabling SIK options for a limited time18 TNCscope1)Software for data recording48 DriveDiag1)Software for diagnosis of digital drive systems47 TNCopt1)Software for putting digital control loops into service47 IOconfi g1)Software for confi guring PROFIBUS-DP components23 TeleService1)Software for remote diagnostics, monitoring, and operation48 RemoTools SDK )Function library for developing customized applications for communication with HEIDENHAIN controls56virtualTNCC ontrol component for virtual machines56* For further Information , refer to the itnc 530 brochure (ID 363 807-xx)1)

10 Registered customers can download these software products from the InternetAccessories9 User FunctionsUser functionsStandardOptionFCL Program entry 42 With , in HEIDENHAIN conversational format and according to DIN/ISOD irect loading of contours or machining positions from DXF fi les and saving as or conversational contouring programs, or as point tablesProgram optimization02 Point fi lter for smoothing externally created NC programsPosition data Nominal positions for lines and arcs in Cartesian coordinates or polar coordinatesIncremental or absolute dimensionsDisplay and entry in mm or inchesDisplay of the handwheel path during machining with handwheel superimpositioningTool compensation tool radius in the working plane and tool lengthRadius-compensated contour look-ahead for up to 99 blocks (M120)